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Carlon Rigid Nonmetallic Conduit Properties, Wirefill and Weights - Low Res User Manual

Weight comparison, Rigid nonmetallic conduit, Thermal

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Rigid Nonmetallic Conduit

www.carlonsales.com

Typical Properties of Conduit Raw Material Compound

Wire Fill

Conductor

Type

Size

Trade Size

Letters

AWG, MCM

1

/

2

3

/

4

1 1

1

/

4

1

1

/

2

2

2

1

/

2

3

3

1

/

2

4

4

1

/

4

5

6

8

14

13

24

39

69

94 154

12

10

18

29

51

79 114 164

10

6

11

18

32

44

73

194 160

8

3

5

9

19

22

36

51

71 106 136

6

1

4

6

11

15

26

37

57

76

98

125 154

4

1

2

4

7

9

16

22

35

47

60

75

94 137 236

3

1

1

3

6

8

13

19

29

39

51

64

90 116 201

2

1

1

3

5

7

11

16

25

33

43

54

67

97 169

1

1

1

3

5

9

12

18

25

32

49

59

72 125

1/0

1

1

3

4

7

10

15

21

27

33

42

61 105

2/0

1

1

2

3

6

8

13

17

22

28

35

51

88

3/0

1

1

1

3

5

7

11

14

18

23

29

42

73

4/0

1

1

1

2

4

6

9

12

15

19

24

35

61

250

1

1

1

3

4

7

10

12

16

20

28

49

300

1

1

1

3

4

6

8

11

13

17

24

42

350

1

1

1

2

3

5

7

9

12

15

21

37

400

1

1

1

3

5

6

8

10

13

19

33

500

1

1

1

2

4

5

7

9

11

16

27

600

1

1

1

1

3

4

5

7

9

13

22

700

1

1

1

3

4

5

6

8

11

19

750

1

1

1

2

3

4

6

7

11

19

6

1

3

5

9

13

21

30

47

63

81

102 128 185 320

600

1

1

1

1

3

4

5

7

9

13

22

700

1

1

1

3

4

5

6

7

11

19

750

1

1

1

2

3

4

6

7

10

18

Thermal

ASTM

Typical

Test

Values

Co-efficient of Thermal Expansion-inch/inch/°F

D696

3.38 x 10

-5

(properties @ 73.4°F)
Heat Distortion °F at 264 psi

D648

160°F

Thermal Conductivity BTU (hr.) (ft.) (°F/in.)

N/A

1.3

Electrical

ASTM

Typical

Test

Values

Dielectrical Strength volts/mil

D149

1100

Dielectric Constant 60 CPS @ 30°C

D150

4.00

Power Factor 60 CPS @ 30°C

D150

1.93

Mechanical

ASTM Test

Typical Values

Specific Gravity

D792

1.43 - 1.6

Tensile Strength (psi) @ 73.4°F

D638

5,000-6,500

Izod Impact ft lbs./in. of notch

D256

0.65 - 1.5

Flexural Strength (psi)

D790

12,500

Compressive Strength (psi)

D695

9,000

Hardness (Durometer D)

D2240

85

Impedance

(Volts lost per ampere per 100 feet)

3

л 90%

80%

1

л 90%

80%

P.F.

P.F.

P.F.

P.F.

Steel Conduit

.0118

.0123

.0136

.0142

Schedule 40

®

.0105

.0106

.0121

.0122

Using 250 KCmil Cu. conductor. comparable values for other conductor sizes.

THWN

THHN

FEP
(14 thru 2)

FEPB
(14 thru 8)

PFA
(14 thru 4/0)

PFAH
(14 thru 4/0)

Z
(14 thru 4/0)

XHHW
(4 thru
500MCM)

XHHW

Maximum number of conductors in Schedule 80 PVC conduit

(Based on Table 1, Chapter 9 of the NEC)

Conductor Size

Trade Size

AWG, MCM

1

/

2

3

/

4

1 1

1

/

4

1

1

/

2

2

2

1

/

2

3

4

5

# 14

THW

4

8

13

24

34

57

82

128

THHN

10

19

33

58

81

135 194

0

12

THW

3

6

11

20

28

47

67

105 183

THHN

8

14

24

43

60

100 144

0

10

THW

3

5

9

16

22

37

54

85

148

THHN

5

9

15

27

38

64

92

143

8

THW

1

2

4

8

11

19

28

44

77 121

THHN

1

4

7

13

18

31

45

70

123 195

6

THW

1

1

3

6

8

14

20

32

56

88

THHN

1

3

5

9

13

22

32

50

88 140

4

THW

0

1

2

4

6

10

15

24

42

66

THHN

1

1

3

6

8

13

20

31

54

86

3

THW

0

1

1

4

5

9

13

20

36

57

THHN

1

1

2

5

7

11

17

26

46

73

2

THW

0

1

1

3

4

8

11

17

31

49

THHN

1

1

1

4

5

9

14

22

38

61

1

THW

0

1

1

1

3

5

8

13

22

35

THHN

0

1

1

3

4

7

10

16

28

45

0

THW

0

0

1

1

2

4

7

11

19

30

THHN

0

1

1

2

3

6

8

13

24

38

00

THW

0

0

1

1

1

4

6

9

16

26

THHN

0

1

1

1

3

5

7

11

20

32

000

THW

0

0

1

1

1

3

5

8

14

22

THHN

0

0

1

1

2

4

6

9

16

26

0000

THW

0

0

1

1

1

3

4

6

11

18

THHN

0

0

1

1

1

3

5

8

14

22

250

THW

0

0

0

1

1

1

3

5

9

14

THHN

0

0

0

1

1

2

4

6

11

18

300

ThW

0

0

0

1

1

1

3

4

8

13

THHN

0

0

0

1

1

1

3

5

9

15

350

THW

0

0

0

1

1

1

2

4

7

11

THHN

0

0

0

1

1

1

3

4

8

13

400

THW

0

0

0

0

1

1

1

3

6

10

THHN

0

0

0

1

1

1

2

4

7

12

500

THW

0

0

0

0

1

1

1

3

5

8

THHN

0

0

0

0

1

1

1

3

6

10

600

THW

0

0

0

0

0

1

1

1

4

7

THHN

0

0

0

0

1

1

1

3

5

8

700

THW

0

0

0

0

0

1

1

1

3

6

Carlon

Carlon

Inter-

Schedule 40

®

Schedule 80

®

Electrical

mediate

Rigid

Rigid

Rigid

Metallic

Metal

Metal

Nom.

Nonmetallic Nonmetallic

Tubing

Conduit

Conduit

Size

Conduit

Conduit

Aluminum

(EMT)

(IMC)

(RMC)

1

/

2

18

22

27

30

57

79

3

/

4

23

29

36

46

78

105

1

35

43

53

66

112

153

1

1

/

4

48

60

70

96

114

201

1

1

/

2

57

72

86

112

176

246

2

76

100

116

142

230

334

2

1

/

2

125

153

183

230

393

527

3

164

212

239

270

483

690

3

1

/

2

198

288

350

561

831

4

234

310

340

400

625

982

5

317

431

465

Not Made

Not Made

1344

6

412

592

612

Not Made

Not Made

1770

Weight

Comparison

Carlon Schedule 40

®

rigid nonmetallic
conduit compared to
other rigid conduit in
pounds per 100 feet
(approx.)

Maximum number of conductors in Schedule 40 PVC conduit

(Based on Table 1, Chapter 9 of the NEC)

24

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