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1 operation and monitoring, 2 limits of operation – Xylem Z8 ZR8 Z10 ZR10 Z12 ZR12 User Manual

Page 33

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Installation, Operating and Maintenance Instruction


page

33

Motors which are only suitable for rotation in one
direction should not be allowed to run in reverse
for long. Pumps with single stage alternating
current motors will certainly run in the proper
direction if they are connected properly.

During the pump test it is necessary to keep the

plant under constant observation and to check the
current consumption and discharge. For new wells
or bore holes with unknown yield we recommend
checking the fall in water level as well as the sand
content of the water during the first period of
operations. Excess sand content (more than 50
g/m

3

) can lead very quickly to wear and reduced

output of the unit.

After insulation values have been measured again

after a few hours of operation the plant can be
operated automatically. To obtain comparable
values for winding resistance: Allow the motor to
cool for at least one hour before measuring.

Restarting
Each time operations are restarted proceed as in initial
operations. However, it is unnecessary to check the
insulation values, the direction of rotation or to
measure winding resistance.

6.1 Operation and Monitoring

Regular monitoring and maintenance will extend
the life of your pump or system.

You must observe the area of application given in

the Confirmation of Order.

Do not exceed the output given on the motor

rating plate.

Avoid dry running, running against closed

discharge valves.

Pay attention to the permitted number of starts.

6.2 Limits of Operation

The operating limits of the pump / unit regarding
pressure, temperature, performance and speed
are shown in the data sheet and / or order
confirmation and must be observed under any
circumstances!

Do not exceed the output given on the motor

name plate.

6.2.1 Flow min. / max.
If no other data are given in the curves or data sheets,
the following is valid:

Pump Size

Recommended minimum flow

for continuous operation [m

3

/h]

50 Hz

60 Hz

Z8-ZR855… 10

12

Z8-ZR875… 15

18

Z8-ZR895… 22

27

Z8-ZR8125… 30

36

Z10-ZR10150… 40

50

Z10-ZR10200… 60

80

Z10-ZR10275… 80

100

Z12-ZR12340… 150

180

Z12-ZR12420… 200

-

Pump Size

Maximum flow [m

3

/h]

for vertical and horizontal

installation

50 Hz

60 Hz

Z8-ZR855… 75

90

Z8-ZR875… 105

125

Z8-ZR895… 135

160

Z8-ZR8125… 170

200

Z10-ZR10150… 200

240

Z10-ZR10200… 250

280

Z10-ZR10275… 320

360

Z12-ZR12340… 400

400

Z12-ZR12420… 520

-

Values are valid under the requirement NPSH

Plant

>

(NPSH

Pump

+ 0,5 m)

6.2.2 Minimum depth of coverage

Pump Size

U

min

mm

…refers to a
velocity of
water of max.
…m/s in the
case space
between the
pump and well
casing.

Z8-ZR855…

1000

4,2

Z8-ZR875…
Z8-ZR895…

Z8-ZR8125…

Z10-ZR10150… 1600

4,5

Z10-ZR10200…

2900

Z10-ZR10275…
Z12-ZR12340…

2900

6,8

Z12-ZR12420…

6.2.3 Permitted number of starts
With electric motors, the permitted number of starts is
given in the attached motor operating instructions.
If there are not specified values for the operating
cycles in the motor instruction manual, then the values
of diagram 1 are valid.

1,0

10,0

100,0

1

10

100

1000

Motor power [kW]

m

a

x.

p

e

rm

.

st

ar

ts

/h

Diagram 1

If two different figures are given, the lower figure is
valid.