Daystar KJ03002BK User Manual
Installation instructions
KJ03004 Jeep ZJ Rear Control Arm Bushing Kit 1993-1998
Installation Instructions
1. Read all instructions completely and check the Bill of Materials before beginning the installation.
2. Raise and support the vehicle with jack stands in front of the rear leaf spring perches so that the tires just touch
the ground.
3. Remove one control arm at a time noting its position and how it is installed. On the upper control arms you will
have to remove the E-brake cables.
4. Remove the factory rubber bushings by burning out the centers with a suitable propane or acetylene torch. DO
NOT damage the outer shells, as they will be reused.
5. Clean the outer shells with a suitable tool so that they are free and clear of any debris.
6. Using the supplied Daystar Lubrathane, install the corresponding bushing, thrust washer, and steel sleeve into the
control arm sleeve per the figures below.
7. Reinstall the control arm into the position from which it was removed and torque to factory specifications.
8. Repeat this for the other three control arms.
9. Recheck all bolts and re-torque after 500 miles.
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Tech Support Contact Info
Phone: 623.907.0081
Fax: 623.907.0088
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Bill Of Materials
Part No.
Description
Qty.
M02409
Thrust Washer
4
M02411
Thrust Washer
4
M02413
Bushing 4
M02414
Bushing 4
S10091
Steel Sleeve
4
S10092
Steel Sleeve
4
A01133
Daystar Lubrathane
1
WARNING
This vehicle has been modified to enhance its performance. The steering, braking and handling of this vehicle will differ from
standard passenger cars and trucks, This vehicle handles differently from an ordinary vehicle in driving conditions which may occur
on streets, highways and off road. Avoid unnecessary abrupt maneuvers, sudden stops, sharp turns and other driving conditions
that could cause loss of control, possibly leading to a roll over or other accident that could result in serious injury or death to driver
and passengers. If larger tires are installed the speedometer will read lower than the vehicle’s actual speed.
DRIVE WITH CARE, REDUCE SPEED AND WEAR SEAT BELTS AT ALL TIMES.
This kit should be installed by a professional mechanic.
Instruction Sheet P10532-00
© 2000 Daystar Products International Inc.