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Daystar KN09105BK User Manual

Installation instructions

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KN09105 – 2005-UP Nissan Xterra/Frontier 2" Lift

Instruction Sheet - P11074-01.doc

Page 1 of 2

© 20066 Daystar Products International Inc

.

www.DaystarWeb.com

Tech Support:

[email protected]

Phone: 623.907.0081 / Fax: 623.907.0088

841 South 71

st

Avenue; Phoenix, AZ 85043

INSTALLATION INSTRUCTIONS

1. Read instructions completely, verify bill of materials

and determine if you have the correct tools before
beginning installation.

Front Installation
2. Raise vehicle until front tires are clear, support the vehicle.
3. Remove the front tire and wheel assembly.
4. Remove the lower stabilizer link bolt and move sway-bar assembly out of way.
5. Remove the upper ball joint nut.
6. Separate the upper ball joint from the spindle.
7. Remove the strut assembly and install the strut spacer see Fig. 1.
8. Rotate the strut (with spacer installed) 180 º.
9. Reassemble spindle and ball joint
Rear Installation

10. Remove spare tire.
11. Raise vehicle until rear tires are clear, support the vehicle.
12. Remove rear sway-bar bolt and swing the bar and linkage out of the way. Remove the shocks.
13. Support the rear axle and remove the OE shackles and OE spring bushings.
14. Install new Daystar Greaseable shackles. See Fig 2.
15. Reconnect the swaybar and install optional new shocks (22in. extend length, 13.5 compressed

Eylet/Eyelet)

16. Torque all bolts to factory specs and check after 50 miles.
17. After installation of kit; alignment should be checked and adjusted if necessary.

Bill of Materials

Part #

Description

Qty

S11014 SHACKLES

(REAR)

2

M03678 SPRING

BUSHING

4

M03679 SPRING

BUSHING

4

S11010 STEEL

TUBING

0.584X0.750X3.950

2

S11011 STEEL

TUBING

0.584X0.750X2.865

2

S10205 9/16-12

NYLOCK

NUTS

4

S10199

9/16-12 X 4-1/2" GR5 GREASABLE BOLT

2

S10388

9/16-12 X 5-1/2" GR5 GREASABLE BOLT

2

S11015

9/16 SAE NARROW WASHER

8

S11013

STRUT SPACER (FRONT)

2

S10203

7/16-14 NYLOCK NUTS (FRONT)

6

S11016

7/16 SAE NARROW WASHER (FRONT)

6

Tools required

Description:

Standard sockets, hand tools Etc.

Hydraulic Lift is Recommended

Floor Jacks / Jack Stands

Ball joint separator

Shown above: S Model with KN09105 2” lift and 32X10.50X16 BFG AT’s