Daystar KJ03006BK User Manual
Installation instructions
KJ03006 Jeep TJ Front Control Arm Bushing Kit 1997-2001
Installation Instructions
1. Please read the instructions completely and check the Bill of Material before beginning the installation.
2. Raise and support the front of the vehicle with jack stands behind the rear leaf spring perches so that
the tires just touch the ground.
3. Remove one control arm at a time noting its position and how it is installed.
4. Remove the factory rubber bushings by burning out the centers with a suitable propane or acetylene
torch. DO NOT damage the outer shells, as they will be reused.
5. Clean the outer shells with a suitable tool so that they are free and clear of any debris.
6. Using the supplied Daystar Lubrethane, install the corresponding bushing, thrust washer, and steel
sleeve into the control arm sleeve per the figures below. (NOTE: On the axle differential, you may have
to trim the M02410 Thrust Washer so that it will fit into the control arm due to the different models.)
7. Reinstall the control arm from the position in which it was removed and torque to factory specifications.
8. Complete this for the other three control arms.
9. Recheck all bolts and re-torque after 500 miles.
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Tech Support Contact Info
Phone: 623.907.0081
Fax: 623.907.0088
841 South 71
st
Avenue
Phoenix, AZ 85043
Bill of Material
Part No.
Description
Qty.
M02413 Bushing 4
M02409 Thrust
Washer 4
M02414 Bushing 4
M02411 Thrust
Washer 2
M02410 Thrust
Washer 2
S10091 Steele
Sleeve 4
S10092 Steele
Sleeve 4
A01133 Daystar
Lubrethane 1
Instruction Sheet P10520-01
© 2000 Daystar Products International Inc.