Daystar KJ04005BK User Manual

Daystar For the car

Bill of Materials

Part No.

Description

Qty.

M02284 Bushing

M02285 Bushing

M02348 Bushing

M02349 Bushing

M02350 Bushing

M02351 Bushing

M03248 Bushing

S10125 Washer

1/2"

KJ04005 87-96 YJ Wrangler Body Mount Installation Instructions

Before beginning read all instructions and check Bill of Materials

1. PLASTIC RADIATOR FAN SHROUD: Only raise body

high enough to remove and replace body mounts.
Always watch the fan shroud for sufficient clearance
when raising the body.

2. Loosen body mount bolts on one side of vehicle and remove bolts from opposite side for positions 1,5 and 6 (ref.

Fig.1) and positions 2, 3 and 4. Use a long extension to remove mounts next to gas tank. Place 2x4 between jack
and body to spread out load and jack up body on the side you have removed the bolts from just far enough to
remove mounts. The bolts on the opposite side will help ensure that the body does not shift. CAUTION: Open
Hood while jacking up the body to make sure that the fan doesn’t hit the shroud. Also, watch that hoses and wires
are not stretched. When lifting the side of the vehicle that the fuel filler is on keep a close eye not to stretch, tear
or pull too far on the hose connection.

3. Remove factory mounts one at a time.
4. Jack up the body using a 2x4 under one side of the body for support just high enough to insert new body

spacers. If the steel collar on new mounts will not insert in frame holes, you may have to file out frame mount hole
slightly to install spacer. Repeat on opposite side.

5. Now remove bolts from other side of vehicle and repeat instructions 2 through 4.
6. Once all new mounts are in place, you may re-torque all bolts to factory specs. Do not over tighten bolts.

7. Before starting engine, check fan for clearance of

all lines and wires to make sure they are free and
clear.

www.DaystarWeb.com

Tech Support Contact Info

[email protected]

Phone: 623.907.0081

Fax: 623.907.0088

841 South 71

Avenue

Phoenix, AZ 85043

Instruction Sheet P10179-00 Rev3