Banks Power Ford Trucks: (Diesel ’99 - 03 7.3L Power Stroke) Power Systems- PowerPack, Stinger-Plus, Stinger & Git-Kit '19991_2-2003 F-250 & F-350 Trucks and Excursions User Manual
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96336 v.10.0
Dear Customer,
If you have any questions
concerning the installation of your
Banks Power System, please call
our Technical Service Hotline at
(888) 839-2700 between 7:00 am
and 5:00 pm (PT). If you have any
questions relating to shipping
or billing, please contact our
Customer Service Department at
(888) 839-5600.
Thank you.
1.
For ease of installation of your Banks
system, familiarize yourself with the
procedure by reading the entire manual
before starting work.
2.
The exploded view (pages 12-13)
provides only general guidance. Refer
to each step and section diagram in this
manual for proper instruction.
3.
Throughout this manual, the left side
of the vehicle refers to the driver’s side,
and the right side to the passenger’s
side.
4.
Disconnect the ground cable from
the battery (or batteries, if there are
two) before beginning work.
5.
Route and tie wires and hoses a
minimum of 6” away from exhaust
heat, moving parts and sharp
edges. Clearance of 8” or more is
recommended where possible.
6.
When raising the vehicle, support it
on properly weight-rated safety stands,
ramps or a commercial hoist. Follow the
manufacturer’s safety precautions. Take
care to balance the vehicle to prevent
it from slipping or falling. When using
ramps, be sure the front wheels are
centered squarely on the topsides; put
the transmission in park; set the hand
brake; and place blocks behind the rear
wheels.
CAuTIoN! Do not use floor jacks to
support the vehicle while working
under it. Do not raise the vehicle
onto concrete blocks, masonry
or any other item not intended
specifically for this use.
7.
During installation, keep the work
area clean. Do not allow anything
to be dropped into intake, exhaust,
or lubrication system components
while performing the installation, as
foreign objects will cause immediate
turbocharger and/or engine damage
upon start-up.
Note: this Manual contains
installation instructions for
Monster exhaust, techni-Cooler,
Quick-turbo and AutoMind
Programmer. Depending on the
system you have purchased, some
of these components may not be
included. Review the entire manual
and select the installation sections
that apply to your product.
Tools Required:
•
1
⁄
2
” and
3
⁄
8
” drive ratchets with inch
and metric sockets and
1
⁄
2
” and
3
⁄
8
”
drive extension
• Inch and metric combination or open-
end wrenches
• Standard screwdriver
• Clean shop towels or rags
• Pry-bar
• Reciprocating saw
Highly recommended tools
and supplies:
• Inch-pound and foot-pound torque
wrenches
• Penetrating oil or light lubricant spray
General Installation Proctices
Table of Contents
General Installation Practices .........4
Recommended practices, tools, and
supplies for installation
Section 1 ................................................5
Legal & Warranty Information
Section 2 ................................................6
End User License Agreement (EULA)
Section 3 ................................................7
Monster
®
Exhaust Installation
(Part 1 of 2)
Section 4 ................................................8
Turbocharger Removal
Section 5 ................................................9
Quick-Turbo
®
and Compressor Wheel
Installation
Section 6 ..............................................10
Monster
®
Exhaust Installation
(Part 2 of 2)
Section 7 ..............................................14
Banks Techni-cooler
®
Installation
Section 8 ..............................................16
Dynafact
®
Instrumentation Installation
Section 9 ..............................................18
Preparing Vehicle & Connecting Banks
AutoMind
®
Programmer
Section 10 ............................................19
Installing Banks AutoMind
®
Calibration
Program
Section 11 ............................................20
Restoring Factory Tune
Section 12 ............................................20
Diagnostics
Section 13 ............................................21
Data Logging
Section 14 ............................................21
Info & Settings
Section 15 ............................................22
Troubleshooting Banks AutoMind
®
Programmer
Section 16 ............................................22
Checking Engine Performance
Section 17 ............................................23
Service Tips
List of Components ..........................24