Banks Power Ford Trucks: (Diesel ’94 - 97 7.3L Power Stroke) Power Systems- PowerPack, Stinger-Plus & Stinger '94-98 4

1.
for ease of installation of your
Banks stinger ® , Stinger ® -Plus or
Power Pack ® system, familiarize
yourself with the procedure by
reading the entire manual before
starting work.
2.
The exploded views provide only
general guidance. refer to each step
and section diagram in this manual
for proper instruction.
3.
Throughout this manual, the
left side of the vehicle refers to the
driver’s side, and the right side to the
passenger’s side.
4.
Disconnect the ground cables
from the battery (or batteries, if there
are two) before beginning work.
5.
route and tie wires and hoses
a minimum of 6 inches away from
exhaust heat, moving parts and sharp
edges. Clearance of 8 inches or more
is recommended where possible.
6.
When raising the vehicle, support
it on properly weight-rated safety
stands, ramps or a commercial hoist.
follow the manufacturer’s safety
precautions. take care to balance
the vehicle to prevent it from slipping
or falling. When using ramps, be
sure the front wheels are centered
squarely on the topsides; put the
transmission in park; set the hand
brake; and place blocks behind the
rear wheels. CAUTION! Do not use
floor jacks to support the vehicle
while working under it. Do not
raise the vehicle onto concrete
blocks, masonry or any other item
not intended specifically for this
use.
7.
During installation, keep the
work area clean. if foreign debris is
transferred to any Banks component,
clean it thoroughly before installing.
Notification
The Banks Ram-Air Filter
comes pre-oiled and no
oiling is necessary for initial
installation. Service the filter
as specified in the Cleaning
and Oiling the Banks Ram-Air
Filter Section of this manual.
General Installation Practices
Table of Contents
Section 1 . . . . . . . . . . . . . . . . . . . . . . 5
Exhaust Removal
Section 2 . . . . . . . . . . . . . . . . . . . . . . 6
turbocharger removal
Section 3 . . . . . . . . . . . . . . . . . . . . . . 8
Monster Exhaust Installation
Section 4 . . . . . . . . . . . . . . . . . . . . . . 9
Banks techni-Cooler intercooler
installation
Section 5 . . . . . . . . . . . . . . . . . . . . . 16
Dynafact instrumentation insttallation
Section 6 . . . . . . . . . . . . . . . . . . . . . 18
Banks ottomind engine Calibration
module installation
Section 7 . . . . . . . . . . . . . . . . . . . . . 20
Checking engine Performance
Section 8 . . . . . . . . . . . . . . . . . . . . . 21
Cleaning and oiling the Banks ram-air
filter
Section 9 . . . . . . . . . . . . . . . . . . . . . 22
General assembly and Bill of materials
4
96493 v.4.0