KC HiLiTES KC #551 ATV Lighting Pair Packs Instructions - Manual

Thanks for choosing a KC HiLiTES product. We take pride in 7. Tighten the inside bolt until bracket is secure.
building the highest quality, best engineered systems 8. Repeat for second bracket.
possible. Your satisfaction with our product is important, so
if you have any questions, please call our customer service
Wiring Your Lights...
line at 800-528-0950. (M-F 7:30 - 5:00 MT)
1. Find a suitable flat surface that has an open space behind
(like the fairing), drill a 1/2” hole and mount the switch.
Parts included:
2. Remove the fuse from the red wire.
2 - 35 watt lights 1 - Wire set 1 - Switch 3. Plug the red and black wire set into the appropriate red and
7 ft - Protective tubing 8 - Wire ties 2 - Wire splices black wires on the light furthest (#1) from the switch. (see
2 - Mounting brackets with hardware 1 - Alcohol pad diagram)
4. Cut the terminals off of light #2. As you run the wire set past
light #2, attach light #2 red and black wires using the CAUTION - These two lights draw approximately 6 amps total.
enclosed wire splices. Contact your ATV dealer if you are not sure your electrical
5. system will handle the additional load. Continue routing the red harness wire back to the switch and
plug it into one of the switch wires.
6. Attach the fused red wire to the other switch wire and route it Mounting Your Lights...
back to the positive (+) battery terminal.
! First determine the diameter of the bar on which you are
mounting these brackets. (1” or 3/4”)
! Next determine where on the bar you want to mount
your lights.
! Then follow the instructions below for your size bar.
1 Inch Bar
(do not use rubber shims)
1. Slip the curved bottom piece around the bar from the
underside. Hold in place while placing the flat piece on top
of the bar.
2. Align the inside holes and loosely bolt the brackets together.
3. Attach your light to the outside hole and tighten securely.
4. Tighten the inside bolt until bracket is secure.
5. Repeat for second bracket.
7. Route the black wire back to the battery and attach to the
3/4 Inch Bar
negative (-) post or other suitable ground.
1. Clean both parts of the bracket with enclosed alcohol pad or
8. Use the enclosed wire ties and protective tubing as needed to
similar solution.
secure and protect the wiring.
2. Find the 7/8” x 1 3/8” rubber shim. Peel off the protective
9. Replace the fuse in the red wire and test your lights.
backing and place it in the middle of the flat top bracket. (see
10. Adjust lights as needed.
figure 1) Press firmly in place.
11.YOUR DONE!
3. Find the 1 1/2” x 1 3/8” shim. Peel off the protective backing
and place it in the center of the “U” shaped area of the curved
bottom bracket. (see figure 1) Press firmly in place.
4. Slip the curved bottom piece around the bar from the
underside. Hold in place while placing the flat piece on top
of the bar.
5. Align the inside holes and loosely bolt the brackets together.
IF YOU HAVE ANY PROBLEMS OR QUESTIONS, PLEASE CALL
6. Attach your light to the outside hole and tighten securely.
CUSTOMER SERVICE AT 800-528-0950
Wiring and Mounting Instructions
For KC 420, 421, 422, 550 & 551
ATV Lighting Pair Packs
KC HiLiTES, Inc. 2843 W. Avenida de Luces, Williams, Arizona 86046-0155 * 800-528-0950 * www.kchilites.com KC3264T - rev 042304
23 Year Warranty
See details on our website at
www.kchilites.com
Place 7/8 x 1 3/8
shim here
Place 1 1/2 x 1 3/8 shim here
Fig. 1
Bracket with
Light Mounted
Wiring
Diagram
Black Wire
Red Wire
Battery
Switch
10A Fuse
Wire
Splice
Light
No. 1 Light
No. 2
How to Use
Wire Splice
1. Insert wires
2. Press metal tab down
3. Fold plastic tab over
1
2
3