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English – Milwaukee HD18 CS User Manual

Page 12

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HD 18 CS

................................3500 /min

.....................165 x 15,87 mm

....................................54 mm

....................................39 mm

....................................18 V

...................................3,6 kg

...................................3,8 kg

....................................83 dB (A)

....................................94 dB (A)

................................< 2,5 m/s

2

...................................1,5 m/s

2

Lower guard function

Lower guard may be retracted manually only for special cuts such as

“plunge cuts” and “compound cuts.” Raise lower guard by retracting

handle and as soon as blade enters the material, the lower guard

must be released. For all other sawing, the lower guard should operate

automatically.

Always observe that the lower guard is covering the blade before

placing saw down on bench or floor. An unprotected, coasting blade will

cause the saw to walk backwards, cutting whatever is in its path. Be aware

of the time it takes for the blade to stop after switch is released.

Do not use saw blades not corresponding to the key data given in these

instructions for use.

The dust produced when using this tool may be harmful to health. Do not

inhale the dust. Wear a suitable dust protection mask.

Wear ear protectors. Exposure to noise can cause hearing loss.

Please do not use abrasion disks in this machine!

Remove the battery pack before starting any work on the machine.

Do not dispose of used battery packs in the household refuse or by burning

them. Milwaukee Distributors offer to retrieve old batteries to protect our

environment.

Do not store the battery pack together with metal objects (short circuit risk).

Use only System V-Tec chargers for charging System V-Tec battery packs.

Do not use battery packs from other systems.

Never break open battery packs and chargers and store only in dry rooms.

Keep dry at all times.

Battery acid may leak from damaged batteries under extreme load or

extreme temperatures. In case of contact with battery acid wash it off

immediately with soap and water. In case of eye contact rinse thoroughly

for at least 10 minutes and immediately seek medical attention.

Adapt the feed speed to avoid overheating the blade tips.

SPECIFIED CONDITIONS OF USE

This electronic circular saw can cut lengthways and mitre accurately in

wood.

Do not use this product in any other way as stated for normal use.

ELECTRIC BRAKE

The electric brake engages when the trigger is released, causing the blade

to stop and allowing you to proceed with your work. Generally, the saw

blade stops within two seconds. However, there may be a delay between

the time you release the trigger and when the brake engages. Occasionally

the brake may miss completely. If the brake misses frequently, the saw

needs servicing by an authorized Milwaukee service facility.

You must always wait for the blade to stop completely before removing the

saw from the workpiece.

EC-DECLARATION OF CONFORMITY

We declare under our sole responsibility that this product is in conformity

with the following standards or standardized documents.

EN 60745-1:2009 + A11:2010

EN 60745-2-5:2010

EN 55014-1:2006 + A2:2011

EN 55014-2:1997 + A1:2001 + A2:2008

in accordance with the regulations

2011/65/EU (RoHs)

2006/42/EC

2004/108/EC

Winnenden, 2012-08-03

Rainer Kumpf

Director Product Development

Authorized to compile the technical file

BATTERIES

New battery packs reach full loading capacity after 4 - 5 chargings and

dischargings. Battery packs which have not been used for some time

should be recharged before use.

Temperatures in excess of 50°C (122°F) reduce the performance of the

battery pack. Avoid extended exposure to heat or sunshine (risk of

overheating).

The contacts of chargers and battery packs must be kept clean.

For an optimum life-time, the battery packs have to be fully charged, after

used.

To obtain the longest possible battery life remove the battery pack from the

charger once it is fully charged.

For battery pack storage longer than 30 days:

Store the battery pack where the temperature is below 27°C and away from

moisture

Store the battery packs in a 30% - 50% charged condition

Every six months of storage, charge the pack as normal.

BATTERY PACK PROTECTION

In extremely high torque, binding, stalling and short circuit situations that

cause high current draw, the tool will vibrate for about 2 seconds and then

the tool will turn OFF.

To reset, release the trigger.

Under extreme circumstances, the internal temperatur of the battery could

become to high. If this happens, the battery will shut down.

Place the battery on the charger to charge and reset it.

BATTERY PACK PROTECTION LI-ION BATTERY

The battery pack has overload protection that protects it from being

overloaded and helps to ensure long life.

Under extreme stress the battery electronics switch off the machine

automatically. To restart, switch the machine off and then on again. If the

machine does not start up again, the battery pack may have discharged

completely. In this case it must be recharged in the battery charger.

MAINTENANCE

The ventilation slots of the machine must be kept clear at all times.

Be sure to disconnect the tool from the power supply before attaching or

removing the saw blade.

Clean the tool and guarding system with clean cloths.

Use only Milwaukee accessories and Milwaukee spare parts. Should

components need to be replaced which have not been described, please

contact one of our Milwaukee service agents (see our list of guarantee/

service addresses).

If needed, an exploded view of the tool can be ordered. Please state the

Article No. as well as the machine type printed on the label and order the

drawing at your local service agents or directly at: Milwaukee Electric Tool,

Max-Eyth-Straße 10, D-71364 Winnenden, Germany.

SYMBOLS

Please read the instructions carefully before starting

the machine.

Remove the battery pack before starting any work on

the machine.

Accessory - Not included in standard equipment,

available as an accessory.

Do not dispose of electric tools together with household

waste material! In observance of European Directive

2002/96/EC on waste electrical and electronic

equipment and its implementation in accordance with

national law, electric tools that have reached the end of

their life must be collected separately and returned to an

environmentally compatible recycling facility.

ENGLISH

ENGLISH

TECHNICAL DATA

Cordless Circular Saw

No-load speed ..................................................................................................

Saw blade dia. x hole dia .................................................................................

Cutting depth at 90°. ........................................................................................

Cutting depth at 45°. ........................................................................................

Battery voltage .................................................................................................

Weight according EPTA-Procedure 01/2003 (1.5 Ah) .....................................

Weight according EPTA-Procedure 01/2003 (3.0 Ah) .....................................

Noise/vibration information

Measured values determined according to EN 60 745.

Typically, the A-weighted noise levels of the tool are:

Sound power level (K = 3 dB(A)) ...................................................................

Sound pressure level (K = 3 dB(A)) ...............................................................

Wear ear protectors!
Total vibration values (vector sum in the three axes) determined according to

EN 60745.

Vibration emission value a

h

..........................................................................

Uncertainty K ................................................................................................

WARNING! Read all safety warnings and all instructions,

including those given in the accompanying brochure. Failure to follow

the warnings and instructions may result in electric shock, fire and/or

serious injury.

Save all warnings and instructions for future reference.

SAFETY INSTRUCTIONS

Cutting procederes

Danger: Keep hands away from cutting area and the blade. Keep

your second hand on auxiliary handle, or motor housing. If both hands

are holding the saw, they cannot be cut by the blade.

Do not reach underneath the workpiece. The guard cannot protect you

from the blade below the workpiece.

Adjust the cutting depth to the thickness of the workpiece. Less than

a full tooth of the blade teeth should be visible below the workpiece.

Never hold piece being cut in your hands or across your leg. Secure

the workpiece to a stable platform. It is important to support the work

properly to minimize body exposure, blade binding, or loss of control.

Hold the power tool by insulated gripping surfaces, only when

performing an operation where the cutting tool may contact hidden

wiring. Cutting accessory contacting a „live“ wire may make exposed metal

parts of the power tool „live“ and could give the operator an electric shock.

When ripping always use a rip fence or straight edge guide. This

improves the accuracy of cut and reduces the chance of blade binding.

Always use blades with correct size and shape (diamond versus

round) of arbour holes. Blades that do not match the mounting hardware

of the saw will run eccentrically, causing loss of control.

Never use damaged or incorrect blade washers or bolt. The blade

washers and bolt were specially designed for your saw, for optimum

performance and safety of operation.

Kickback causes and related warnings:

- kickback is a sudden reaction to a pinched, bound or misaligned saw

blade, causing an uncontrolled saw to lift up and out of the workpiece

toward the operator;

- when the blade is pinched or bound tightly by the kerf closing down, the

blade stalls and the motor reaction drives the unit rapidly back toward the

operator;

- if the blade becomes twisted or misaligned in the cut, the teeth at the back

edge of the blade can dig into the top surface of the wood causing the

blade to climb out of the kerf and jump back toward the operator.

Kickback is the result of saw misuse and/or incorrect operating procedures

or conditions and can be avoided by taking proper precautions as given

below.

Maintain a firm grip with both hands on the saw and position your

arms to resist kickback forces. Position your body to either side of

the blade, but not in line with the blade. Kickback could cause the saw

to jump backwards, but kickback forces can be controlled by the operator, if

proper precautions are taken.

When blade is binding, or when interrupting a cut for any reason,

release the trigger and hold the saw motionless in the material until

the blade comes to a complete stop. Never attempt to remove the saw

from the work or pull the saw backward while the blade is in motion or

kickback may occur. Investigate and take corrective actions to eliminate

the cause of blade binding.

When restarting a saw in the workpiece, centre the saw blade in the

kerf and check that saw teeth are not engaged into the material. If saw

blade is binding, it may walk up or kickback from the workpiece as the saw

is restarted.

Support large panels to minimise the risk of blade pinching and

kickback. Large panels tend to sag under their own weight. Supports must

be placed under the panel on both sides, near the line of cut and near the

edge of the panel.

Do not use dull or damaged blades. Unsharpened or improperly set

blades produce narrow kerf causing excessive friction, blade binding and

kickback.

Blade depth and bevel adjusting locking levers must be tight and

secure before making cut. If blade adjustment shifts while cutting, it may

cause binding and kickback.

Use extra caution when sawing into existing walls or other blind

areas. The protruding blade may cut objects that can cause kickback.

Lower guard function

Check lower guard for proper closing before each use. Do not operate

the saw if lower guard does not move freely and close instantly. Never

clamp or tie the lower guard into the open position. If saw is

accidentally dropped, lower guard may be bent. Raise the lower guard with

the retracting handle and make sure it moves freely and does not touch the

blade or any other part, in all angles and depths of cut.

Check the operation of the lower guard spring. If the guard and the

spring are not operating properly, they must be serviced before use.

Lower guard may operate sluggishly due to damaged parts, gummy

deposits, or a build-up of debris.

WARNING

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to

compare one tool with another. It may be used for a preliminary assessment of exposure.

The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different

accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.

An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually

doing the job. This may significantly reduce the exposure level over the total working period.

Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm,

organisation of work patterns.