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Troubleshooting — control module lights, Gold cgs gas-fired water boiler — boiler manual – Weil-McLain GOLD CGS 550-110-260/0508 User Manual

Page 49

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Part number 550-110-260/0508

49

GOLD CGs Gas-Fired Water Boiler — Boiler Manual

Troubleshooting — control module lights

(cont.)

11d

CHART 3 — PRESS SWITCH & POWER lights flashing

Electrical shock hazard — Wherever you see

TURN OFF POWER

, follow the instructions. Failure to follow

instructions could result in severe personal injury, death or substantial property damage.

• Boiler should be in

normal operating
sequence.

• Observe operation until

thermostat is satisfied
and inducer has
completed its post-purge
cycle.

• Remove one of the wires connected to the pressure

switch.

• Check continuity across the switch terminals.

Does the ohmmeter indicate the switch is closed?

• Replace control

module.

• Retest.

• Check air pressure switch

per manual Section 11b.

• Replace if necessary.
• Retest.

• Try reseating plug in

module receptacle and
restart.

• If inducer still does not

work, replace inducer
assembly.

• Retest.

No

Yes

• Wait 45 seconds.

Does inducer motor operate?

No

Yes

• Remove INDUCER plug (Figure 25, Item 6, page 46)

from plug receptacle of control module.

• Place voltmeter leads across the 120 VAC N and

120 VAC H pins of the INDUCER receptacle (left column
center and right column bottom pins).

Does the voltmeter indicate 120 VAC?

No

Yes

Are vent or combustion air

passages blocked?

No

Yes

• Clear passages and

recycle boiler.

• Recheck boiler operation.

No

Yes

• Reset boiler control by turning off power at service switch or turning down thermostat for at least 45 seconds.
• Thermostat should call for heat and appropriate zone valves open.

Does inducer motor operate?

No

Yes

— Usually indicates pressure switch stuck closed or failed to make within 5 minutes —

• Wait 5 minutes.
Is PRESS SWITCH light flashing?