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Start-up — operate boiler, Start-up — if boiler doesn’t start, Gold cgs gas-fired water boiler — boiler manual – Weil-McLain GOLD CGS 550-110-260/0508 User Manual

Page 29: Check burner fl ames, Check for

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Part number 550-110-260/0508

29

GOLD CGs Gas-Fired Water Boiler — Boiler Manual

Start-up — operate boiler

(continued)

7b

Figure 16

Typical pilot burner fl ame

Figure 17

Typical main burner fl ame

Check burner fl ames

View pilot and main fl ames through the inspection port
in the Air inlet box front cover.

Pilot burner fl ame

(

Figure 16

)

PROPER pilot fl ame characteristics

1. Blue

fl ame.

2. Inner cone engulfi ng pilot fl ame sensor.
3. Pilot

fl ame sensor glowing cherry red.

IMPROPER pilot fl ame characteristics:

1. Overfi red — Large fl ame lifting or blowing past pilot

fl ame sensor.

2. Underfi red — Small fl ame. Inner cone not engulfi ng

pilot fl ame sensor.

3. Lack of primary air — Yellow fl ame tip.
4. Incorrectly heated pilot fl ame sensor.

Main burner fl ame

(

Figure 17

)

PROPER main burner fl ame characteristics

1. Yellow-orange streaks may appear (caused by

dust).

IMPROPER main burner fl ame characteristics

1. Overfi red — Large fl ames.
2. Underfi red — Small fl ames.
3. Lack of primary air — Yellow tipping on fl ames

(sooting will occur).

Start-up — if boiler doesn’t start . . .

7c

1. Loose connections, blown fuse or service switch

off?

2. High limit switch set below boiler water tempera-

ture?

3. Thermostat set below room temperature?
4. Gas not turned on at meter or boiler?

5. Incoming gas pressure less than:

5” w.c. for natural gas?

11” w.c. for propane gas?

6. If none of the above corrects the problem, refer to

Troubleshooting

, Section

11

of this manual.

26023

Spark
electrode

Inner

cone

Pilot
flame
sensor

If you discover evidence of any gas leak, shut down the
boiler at once. Find the leak source with bubble test and
repair immediately. Do not start boiler again until cor-
rected. Failure to comply could result in severe personal
injury, death or substantial property damage.

Check for: