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Raypak P-R185B To P-R405B User Manual

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CONTENTS

3

4

PART ONE
OWNER'S OPERATING INSTRUCTIONS

4

SECTION 1
START-UP PROCEDURES

4

Before Start-Up

5

Lighting Instructions & Shut-Off Procedure
(Manually Lighted Pilot MV)

6

Operating Instruction & Shut-Off Procedures
(Automatically Lighted Pilot IID)

7

After Start-Up

7

SECTION 2
CAUTION

7

SECTION 3
MAINTENANCE & CARE PROCEDURE

8

Pool & Spa Water Chemistry

8

Cold Weather Operation

9

Winterizing the Pool & Spa Heater

10

PART TWO
INSTALLATION/SERVICE INSTRUCTIONS

10

SECTION 1
RECEIVING EQUIPMENT

10

SECTION 2
GENERAL SPECIFICATIONS

11

SECTION 3
INSTALLATION INSTRUCTIONS

11

Clearances

12

Outdoor Installation

12

Indoor Installation

12

Specifications and Dimensions

16

Combustion Air

17

Vent Piping

17

Gas Supply Connections

18

Gas Line Sizing Chart

19

Plumbing For Water Connections

23

RP2100 Heat Exchanger Reversal Procedure

24

Electrical Wiring

25

Transformer Wiring

26

Wiring Diagram-Millivolt (Mechanical Therm.)

27

Wiring Diagram-Atmospheric

28

Wiring Diagram- Low NOx

29

SECTION 4
SERVICING INSTRUCTIONS

29

General Location of Controls

29

Control Adjustments

30

Digital Thermostat Controls

31

Digital Diagnostics and Faults

32

Remote Control Operation and Installation

34

Pressure Switch Adjustment

34

Flame Roll-Out Safety Switch

34

High Limit Removal

34

Pilot Safety Millivolt and IID

35

Burner Drawer Removal

35

Gas Valve Removal

35

Main Burner and Orifice Removal

35

Pilot Removal and Cleaning

35

Heat Exchanger Removal

36

Tube Cleaning Procedure

36

Desooting Procedure

36

Immersion Well replacement

36

Unitherm Governor (U.G.) Replacement

37

Low Nox

39

SECTION 5
TROUBLE SHOOTING GUIDE

39

Mechanical

40

Electrical MV Units

41

Electrical IID Units

42

Digital Control Logic

40

SECTION 6
REPLACEMENT PARTS

41

IPL Drawing

43

Part Numbers

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