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39 troubleshooting flow chart (continued) – Roberts Gorden UltraVac NEMA 4 User Manual

Page 45

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SECTION 9: T

ROUBLESHOOTING

39

Troubleshooting Flow Chart (continued)

Ad

ju

st s

y

st

em f

or pr

oper

vac

uu

m at the end

vent.

See C

ommissioning of the

CR

V

S

y

st

em f

or det

ails

.

W

rong end

vent plat

e

ma

y

b

e inst

alled.

Mak

e s

u

re

plat

e and

bu

rner match.

Is the end

vent

vac

uu

m

set

ting t

oo high?

Ye

s

N

o

R

eplace

bu

rner tr

ansf

o

rmer

.

R

eplace ignition mod

u

le

.

Is ther

e 24

V

at the

bu

rner

tr

ansf

o

rmer secondar

y

(b

lu

e and y

e

llo

w

w

ir

es)?

Ye

s

N

o

Tr

o

ub

leshoot Ends

P

re-p

u

rg

e.

W

ait 45 seconds

.

Do the

bu

rner

s light?

Chec

k LED on mod

u

le and

re

fer t

o

LED codes

b

elo

w

.

Ye

s

N

o

Chec

k f

or pr

oper

vac

uu

m

at end

vent.

See

C

ommissioning of the

CR

V

S

y

st

em f

or det

ails

.

Unpl

u

g

bu

rner

,

w

ait 1

0

seconds

, then pl

u

g it in ag

ain.

Does the ignition mod

u

le

b

egin ignition

se

qu

ence

b

y spar

king?

N

o

Ye

s

R

eplace pl

u

g-in r

ela

y.

See

R

eplacement P

a

rts section.

C

orr

ect g

as pr

o

b

lem.

See

g

as piping section of

CORA

Y

V

AC

®

IOS man

u

al

(P/

N

12

7

1

0

2

N

A)

Is ther

e

pr

oper g

as pr

ess

u

re

and f

lo

w

t

o

the

bu

rner

s?

Ye

s

N

o

V

er

ify

w

ir

ing

b

et

w

een

contr

o

ller and

bu

rn

e

r.

C

ont

act y

o

u

r

R

OBER

TS GORDO

N

®

Independent Distr

ibu

to

r.

N

o

Is ther

e 24

V

ac acr

oss the

contr

o

l

b

oar

d 24

V

o

u

tp

u

t

(#1

-3) f

or that z

one?

N

o

Ye

s

Is ther

e contin

u

it

y acr

oss

met

er inp

u

t #4 (pr

ess

u

re

sw

itch inp

u

t) on the contr

o

l

b

oar

d

?

Do all the

bu

rner

s

ignit

e

smoothl

y?

N

o

N

o

On the r

e

la

y

b

oar

d, is the

appr

opr

iat

e z

one r

e

la

y

(#1

-3) LED lit?

Af

ter 45 seconds pr

e-p

u

rg

e

per

iod, do the

bu

rner

s light?

No

V

er

ify pr

ess

u

re

s

w

itch

w

ir

ing

and oper

ation.

R

eplace

pr

ess

u

re

s

w

itch if necessar

y.

N

o

Is ther

e

po

w

er at the

bu

rner r

ecepticle?

N

o

Ye

s

Is ther

e

24

V

ac acr

oss the

re

la

y

b

oar

d

's appr

opr

iat

e 24

V

o

u

tp

u

t connection (#1

-3)?

Sec

u

re

w

ir

ing

b

et

w

een 24

V

o

u

tp

u

t on the contr

ol

b

oar

d

and o

u

tp

u

t connection on

the r

ela

y

b

oar

d

.

Ye

s

C

ont

act y

o

u

r

R

OBER

TS GORDO

N

®

Independent Distr

ibu

to

r.

Ar

e shield

w

ir

es fr

om R

S-4

8

5

comm

u

nication

w

ir

ing and

V

FD 0-1

0

V

signal

w

ir

ing

corr

ectl

y t

w

ist

ed and/or

gr

o

u

nded?

N

o

Ye

s

Ar

e p

u

mp and/or

bu

rner

s

tu

rning on and of

f err

aticall

y

?

Ye

s

Ye

s

Ye

s

Ye

s

Ye

s

Ye

s

Ye

s

Ye

s

Ignition Module Diagnostic Codes:

LED P

roblem Solution

4 seco

n

d steady

flash at sta

rt of cycle

No

rmal W

ait

fo

r valve to ope

n

S

teady o

n

Mic

rop

rocesso

r fail

ur

e Replace

mod

u

le

withi

n

mod

u

le

Th

ree flashes

Ig

n

itio

n

locko

u

t Recycle

un

it: check fo

r

Locko

u

t of mod

u

le spa

rk a

n

d valve ope

n

in

g a

n

d

afte

r 3 t

ries

replace:if

n

o

n

e,

replace mod

u

le

Ye

s