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Maintenance service information – Powermate Vantage Series PC0473503 User Manual

Page 11

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GENERATOR: Brushes

The brushes in the generator should be inspected once

every year for chips and cracks. Brushes should be replaced
when they are worn to 1/4 inch (7mm).

NOTE: Replace brushes in sets only, never separately.

INSPECTING THE BRUSHES:
1.

Remove cover plate (L).

2.

Remove 4 stator bolts (O)
and endbell.

3.

Disconnect the green (-) or
blue (+) brush wires from
the tab.

4.

Remove brush mounting
screws (M).

5.

Slide brushes (N) from
holders.

6.

Replace if worn to 1/4 inch (7mm).

7.

Do not over tighten screws.

NOTE: Replace only with brushes specified in parts

list. Other brushes may appear to be identical but may
have completely different mechanical and electrical
characteristics.

EXCITING THE GENERATOR:

NOTE: If your generator is a brushless unit please

contact your local service center or the Coleman
Powermate Service Department for assistance with
exciting your generator.

If there is a loss of residual magnetism (voltage will not

build up), it may be necessary to re-excite the unit.

1.

Use a 6-volt lantern battery
(dry cell).

2.

Remove the brush cover.

3.

Start the engine with no
load connected to the
generator.

4.

Attach the "-" lead of the
battery to the negative
brush. Very briefly, touch
the "+" lead of the battery to
the positive brush as
shown. Remove as soon as voltage builds up. To measure
voltage, use a plug-in voltmeter.

HEAT SHIELD:

Inspect to ensure that all heat shields and heat deflectors

are intact and in place.

ENGINE: Carburetor Icing

During the winter months, rare atmospheric conditions may

develop which will cause an icing condition in the carburetor. If
this develops, the engine may run rough, loose power, and may
stall. This temporary condition can be overcome by deflecting
some of the hot air from the engine over the carburetor area.

NOTE: Refer to the engine manufacturer's manual for

service and maintenance of the engine.

CONTACT THE COLEMAN

POWERMATE CUSTOMER

SERVICE DEPARTMENT AT

1-800-445-1805

to obtain warranty service

information or to order

replacement parts or

accessories.

HOW TO ORDER REPLACEMENT PARTS

Even quality built equipment such as the Coleman

Powermate electric generator you have purchased, might need
occasional replacement parts to maintain it in good condition
over the years. To order replacement parts, please give the
following information:

1.

Model No. and Serial No. and all specifications shown on
the Model No./Serial No. plate.

2.

Part number or numbers as shown in the Parts List section
of this manual.

3. A brief description of the trouble with the generator.

NOTE: If replacement parts are required for the

engine, contact one of the engine manufacturer's service
centers.

Coleman Powermate, Inc.

4970 Airport Road

P. O. Box 6001

Kearney, NE 68848

MAINTENANCE

SERVICE INFORMATION

11

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