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Warning, Maintenance and lubrication, Adjustments – Polaris Sportsman 600 User Manual

Page 88

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86

MAINTENANCE AND LUBRICATION

Adjustments

Front Brake

The front brakes are hydraulic disc brakes. They’re activated by

moving the brake lever toward the handlebar. These brakes are

self-adjusting.
The following checks are recommended to keep the brake system in

good operating condition. Check more often if brakes are used heavily

under normal operation.
1. Always keep brake fluid at an adequate level (see page 39).

NOTE: Under normal functioning the diaphragm extends into the

reservoir as fluid level drops. If the fluid level is low and the

diaphragm is not extended, a leak is likely and the diaphragm

should be replaced. Always fill the reservoir as needed whenever

the cover is loosened or removed to ensure proper diaphragm

operation. Use Polaris DOT 3 brake fluid (see page 117).

2. Check the brake system for fluid leaks.
3. Check the brakes for excessive

travel or spongy feel.

4. Check the friction pads for wear,

damage and looseness.

5. Check the security and surface

condition of the disc.

NOTE: Pads should be changed when worn

to 3/64″ (.1 cm), or about the thickness of a

U.S. dime.

After opening a bottle of brake fluid, always discard any

unused portion. Never store or use a partial bottle. Brake

fluid is hygroscopic, meaning it rapidly absorbs moisture from

the air. The moisture causes the boiling temperature of the

brake fluid to drop, which can lead to early brake fade and the

possibility of accident or severe injury.

WARNING

3/64″ (.1 cm)

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