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Maintenance and lubrication, Lubrication recommendations, Lubrication chart key – Polaris Sportsman 600 User Manual

Page 78

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76

MAINTENANCE AND LUBRICATION

Lubrication Recommendations

NOTE: Hours are based on 10 mph average. If service is due at 20

hours, the equivalent odometer reading would be 200 miles. Perform

all services at whichever reading is reached first.

Lubrication Chart Key

"

More often under severe use, such as wet or dusty conditions

L

Polaris Premium All Season Grease or grease conforming to NLGI

No. 2, such as Conoco Superlube M or Mobilegrease Special

F

Use Polaris Premium U-Joint Lube every 500 miles, before long

periods of storage, or after pressure washing or submerging.

When suspension action becomes stiff, or after washing

Item

Lube

Method

Frequency

Engine OIl

Polaris Premium 4

Synthetic 0W40

Add to proper level on dip-

stick.

Check level daily.

Brake Fluid

DOT 3 Only

Maintain level between fill

lines. See page 39.

As required; change

every two years or

200 hours

(1) Transmis-

sion Oil

Polaris Premium

Synthetic gear

case lube

See page 81.

Check every 6

months/1000 miles.

Change annually or

at 100 hours

(2) Front

Gearcase Oil

Premium Drive

Hub Fluid

See page 82.

Change annually or

at 100 hours

(3) Rear

Gearcase Oil

Premium Front

Gearcase Fluid

(or GL5 80-90

weight gear lube)

See page 83.

Change annually or

at 100 hours

(4) Front Prop

Shaft U-joints

F

Grease

Grease fittings.

Every 3 months or

50 hours

(5) Front Prop

Shaft Yoke

F

Grease

Grease fittings (3 pumps

maximum)

Every 3 months or

50 hours

(6) Front

Drive Axle (U

Joint)

F

Grease

Locate grease fitting and

grease with grease gun.

Every 3 months or

50 hours

Ball Joint

"

L

Grease

Locate fitting on back side of

struts and grease with

grease gun.

Every 3 months or

50 hours

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