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Troubleshooting, Engine backfires, Engine runs irregularly, stalls or misfires – Polaris Sportsman 600 User Manual

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TROUBLESHOOTING

Engine Backfires

Possible Cause

Solution

Weak spark from spark plugs

Inspect, clean and/or replace spark plugs

Incorrect spark plug gap or heat range

Set gap to specs or replace plugs

Old or non-recommended fuel

Replace with new fuel

Incorrectly installed spark plug wires

See your Polaris dealer

Incorrect ignition timing

See your Polaris dealer

Mechanical failure

See your Polaris dealer

Engine Runs Irregularly, Stalls or Misfires

Possible Weak Spark Cause

Solution

Fouled or defective spark plugs

Inspect, clean and/or replace spark plugs

Worn or defective spark plug wires

See your Polaris dealer

Incorrect spark plug gap or heat range

Set gap to specs or replace plugs

Loose ignition connections

Check all connections and tighten

Water present in fuel

Replace with new fuel

Low battery voltage

Recharge battery to 12.5 VDC

Kinked or plugged fuel vent line

Inspect and replace

Incorrect fuel

Replace with recommended fuel

Clogged air filter

Inspect and clean or replace

Reverse speed limiter malfunction

See your Polaris dealer

Electronic throttle control malfunction

See your Polaris dealer

Other mechanical failure

See your Polaris dealer

Possible Lean Fuel Mixture Cause Solution

Low or contaminated fuel

Add or change fuel, clean the fuel system

Low octane fuel

Replace with recommended fuel

Clogged fuel filter

Replace filter

Incorrect jetting

See your Polaris dealer

Possible Rich Fuel Mixture Cause

Solution

Overuse of choke

Inspect, clean and/or replace spark plugs

Fuel is very high octane

Replace with lower octane fuel

Incorrect jetting

See your Polaris dealer

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