Polaris Sportsman 600 - Manual (Page 101)

99
MAINTENANCE AND LUBRICATION
Lights
Headlight Housing Replacement
1. Remove the two screws on the lower front corners of the headlight
pod.
2. Using a small flat-blade screwdriver, push in on the lock tab
through the two small openings at the front of the headlight pod.
3. Lift the pod slightly while depressing the tabs.
4. Remove the screw in the back of the
headlight pod.
5. Lift the pod cover. Disconnect the
speedometer harnesses from the
speedometer. Unplug the indicator
light harness and remove the pod cover.
6. Unplug the headlamp from the wiring
harness.
7. Remove the o-ring (1) from the
headlight pivot pins.
8. Pull the headlight housing up to
release from the locking tabs.
9. Lift the adjusting knob up to remove
from the locking tabs.
10. Carefully pull the assembly up and
out of pod.
11. Reverse the steps to install the new housing and reassemble the
pod.
NOTE: The distance from the headlamp parting line to the end of the
adjustment knob stop is 5 1/8″ (13 cm). See illustration.
12. Adjust the headlight aim by turning the adjusting knob.
1
5 1/8″
(13 cm)