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0 setting the gas valve – Baxi Potterton BBU 15 HE User Manual

Page 33

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© Baxi Heating UK Ltd 2009

11.0 Setting the Gas Valve

11.1

Setting the Gas Valve (

CO

2

check)

IMPORTANT: The CO

2

must be only be checked and

adjusted to set the valve if a suitable calibrated

combustion analyser is available, operated by a

competent person - see Section 9.1

1. The combustion (CO

2

) may be checked after running the

boiler for several minutes. To do this it is necessary to set

the boiler to ‘Calibration Mode’.

2. Ensure that all external controls are calling for heat. The

actual current boiler temperature is shown on the display.

3. Turn both control knobs fully anticlockwise, then quickly

turn the right hand knob

1

/

4

clockwise twice and back fully

anticlockwise (Fig. 56).

4. The display will now alternate between ‘SF’ and the

current boiler temperature and both green LEDs will flash

(Figs. 57 & 58).

5. Turn the left hand knob fully clockwise. As the knob is

turned the display will change, indicating the fan speed.

6. The display will show ‘00’, indicating maximum rate, then

revert to ‘P ‘ alternating with the current boiler temperature

(Figs. 59, 60 & 61 ).

7. Remove the plug from the flue sampling test point. Insert

the analyser probe and allow sufficient time for the reading

to settle (Fig. 56).

The CO

2

should be 9.3% ± 0.2

8. It is possible to alter the CO

2

by adjustment of the gas

valve. Remove the plastic cover from the ‘Max Rate’

adjustment screw. At maximum rate the ‘Max. Rate’

adjustment screw should be turned, using a suitable hexagon

key, until the correct reading is obtained (Fig. 62).

Turning clockwise will reduce the CO

2

. Anticlockwise will

increase the CO

2

.

9. The CO

2

must then be checked at minimum rate. Turn

the left hand knob fully anti-clockwise. As the knob is turned

the display will change, indicating the fan speed. When the

display reads ‘ 0’ the boiler runs at minimum rate.

The CO

2

should be 8.2% ± 0.2

10. With the boiler on minimum, the ‘Min. Rate’ adjustment

screw must be altered, using a suitable hexagon key, after

removing the cap (Fig. 62). Turning anti-clockwise will reduce

the CO

2

. Clockwise will increase the CO

2

.

11. The ‘Calibration Function’ is maintained for 20 minutes

unless the maximum CH temperature is exceeded. The

function can be disabled at any time by turning the right

hand knob.

12. Check the CO/CO

2

ratio. This must be less than 0.004.

Control
Knobs

Display

Flue Sampling
Point

Max Rate

Adjustment Screw

(cover removed)

Min Rate

Adjustment Screw

(cap fitted)

Fig. 56

Fig. 57

Fig. 58

Fig. 59

Fig. 60

Fig. 61

Fig. 62

Reduce CO

2

at min. rate

Increase CO

2

at min. rate

Reduce CO

2

at max. rate

Increase CO

2

at max. rate

If the CO

2

is reset at minimum rate it must

be rechecked at maximum rate again and
adjusted if required. If the CO

2

is reset at

maximum rate it must be rechecked at
minimum rate and adjusted if required.