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Troubleshooting, Engine troubleshooting – Polaris Trail RMK User Manual

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TROUBLESHOOTING

Engine Troubleshooting

CAUTION: Unless you have experience and training in two-cycle

engine repair, see your dealer if technical problems arise.

Problem

Probable Cause

Solution

Erratic engine

operating RPM

during acceler-

ation or load

variations

Drive clutch binding

• Disassemble drive clutch to inspect shift

weights for wear and free operation.

SEE YOUR DEALER.

• Clean and polish stationary shaft hub.

Driven clutch
malfunction

• Replace ramp buttons and rollers. SEE

YOUR DEALER.

• Inspect movable sheaves for excessive

bushing clearance and replace if neces-

sary. SEE YOUR DEALER.

Harsh drive

clutch engage-

ment

Drive belt worn or too

narrow

• Replace drive belt.

Excessive belt/sheave

clearance

• SEE YOUR DEALER.

Drive belt turns

over

Wrong belt for applica-

tion

• Replace drive belt.

Clutch alignment out

of spec

• Adjust alignment offset.

Engine mount broken

or loose

• Inspect and adjust or replace. SEE

YOUR DEALER.

Machine fails

to move

Clutch jammed

• Belt twisted, spring broken, weights

stuck, lubricated. SEE YOUR

DEALER.

Track jammed

• Foreign object caught or rail slide

melted to track clips due to lack of

lubrication.

• Machine may be frozen to ground.

Track may be iced up.

Chaincase sprocket or

chain jammed or bro-

ken

• Chain is loose or broken, chain tight-

ener is loose. SEE YOUR DEALER.