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Electrical diagrams, Arc - arc, V300 pro – Lincoln Electric INVERTEC V300-PRO SVM105-B User Manual

Page 96: Cleveland, ohio u.s.a

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ELECTRICAL DIAGRAMS

G-4

V300 PRO

WIRING DIAGRAM - ENTIRE MACHINE CODE 10034 (L9299)

G-4

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

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ELECTRICAL SYMBOLS PER E1537

BOARD

+

{

H1

18V

T1

FAN
MOTOR

75

76

77B

GND

G

F
E
J

A

I

K
C

D

M
L

B
N

H

75

76

77

31

32

41

42

2

4

81

82

21

GND

SPARE

42
VAC

N.C.

WIRE
FEEDER

REMOTE
CONTROL
RECEPTACLE

MIN

12

C1

R4

R5

25
25W

25
25W

9

5

8

T3

CURRENT
TRANSFORMER

+

12

25
25W

25
25W

9

C2

R6

R7

4

1

1

4

T2

MAIN
TRANSFORMER

R3

R1

7500
25W

9A

308

307

OFF ON

H1

TP1

TP3

TP2

I

I

CHOKE
THERMOSTAT

5

8

D1

D2

D3

CHOKE

TP5

229

B W

TP4

C6

L3

C5

220

204A

76

203
206

227

213
214

225
226

275D

302
305
303
304

CONTROL
BOARD

W
B

229
228

207
208
276

218

75

77A

206

204A
204B

213

218

1

2

3

77B
77A
276

275C
275B

275A

228
204B

204C

LOCAL

REMOTE

10K
2W

R11

207

208

10K
2W

R12

307
308
309
310

302
303
304
275D

POWER
BOARD

214
275B
225

226

227
275C

+5
GND
DPC
DP1
IN(+)
IN(-)

METER

204C

220

J3

J4

CONNECTOR CAVITY NUMBERING SEQUENCE

(VIEWED FROM COMPONENT SIDE OF BOARD)

NOTES:

REMOTE
OUTPUT
CONTROL

TRIGGER

INPUT
PER
N.A.

212

212

402, 404

401, 403

4,5

1, 8

W

R

W

R

R

W

R

W

401, 403

1, 8

4, 5

POWER

S1

1

J3

J5

J4

J1

J2

2

3

1

7
8

J7

J6

285

229

402, 404

32

42

21

212

285

229

+

-

CB1

CB2

SWITCH

+

-

+

-

SWITCH

32A

42A

WIRE FEEDER
WELDING
POLARITY
SWITCH

AUXILIARY
TRANSFORMER

2
4

5

6

1

3

DRIVER

BOARD

4

1

63

J10

N.E.

CW (MAX)

CW (MAX)

9

10

S6

42A

32A

25

N.C. WIRE FEEDERS REQUIRING 24VAC, USE PINS "N" & "I".

F

F

S

S

S

TOP
OUTSIDE

BOTTOM
INSIDE

S

S

S

S

F

F

F

TOP

TOP
INSIDE

BOTTOM
OUTSIDE

F

S

7

6

8

4
5

400A

SHUNT

R8

CONTROL PANEL

LAYOUT

CC SOFT

CC CRISP

CV FCAW

CV GMAW

R11
OUTPUT
CONTROL

S2
MODE
SWITCH

S2
MODE SWITCH

R11
OUTPUT CONTROL

S2
MODE SWITCH

V

A

S3
LOCAL/REMOTE
SWITCH

2

1

211A

3

7

229

286

211A
211B

L2
RIGHT

L1
LEFT

203

215

5

CC GTAW

4

BOARD

1

2

3

4

52

14

51

53

14

14

313

J8

PROTECTION

52

51

53

2200 F
450V

N.G.

N.F.

N.G.

2200 F
450V

224

TP6

212A
212B

REMOTE

ON

S4
OUTPUT
TERMINAL
SWITCH

212B

212

223B

212C

150 5W

FAN

THERMOSTAT

H2

H3

H4

F

BOTTOM
AUX

S

F

BOTTOM

F

S

TOP
AUX

F

223A

212D

501
504

212A

W

V

U

(LEFT)

J9, J10, J12

212C

H1

J13

J12

BOARD

(RIGHT)

212D

503

501

504

0V

24V

42V

110V

1

4
6

5

3

2

1

4

2

3

.001/400

C8

R10

.001/400

10
2W

R13

C7

COLOR CODE:

R = RED

250
25W

6

H5

1

10

12

5
3
4

11

2

9
6

8

8

13

12

7

6

14

4
11

10

275F

2
3

301

6

4
7
8

5

210

275A

1
3

4

2

1

2

502

215

306

5
9

223B

502

Y

301

D6

D4

D5

J6

D11

D12

D10

D9

D8

D7

N.E.

224

210

2AMP

6AMP

110/115

VAC

H2

H3

H4

A

12B

9B

9B

R9

12C

9A

53

12A

9C

H5

311

275F

306

W

B

G

H5

A

FOR THREE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.
CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT.

WRAP RED LEAD WITH TAPE TO PROVIDE 600V. INSULATION.

FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.
CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT.

CONNECT TERMINALS U & W TO SUPPLY CIRCUIT.

N.D. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE.

CONNECTION SHOWN IS FOR 440-460V OPERATION.

CONNECT BLACK & WHITE LEADS TO SUPPLY CIRCUIT.

503A

FOR SINGLE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.

FOR SINGLE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.

W = WHITE

B = BLACK
G = GREEN

Y = YELLOW

H6

N.D.

7500
25W

N.H.

R

223A

THERMAL
OVERLOAD
INDICATOR
(V300-I ONLY)

THERMAL
OVERLOAD
INDICATOR
(V300-I ONLY)

211B

2. FOR MACHINES NOT SUPPLIED WITH INPUT CABLE (V300-I)

H1

+ ARC

- ARC

R12
ARC FORCE
/INDUCTANCE
CONTROL

S5
METER
FUNCTION
SWITCH

10
2W

C4

.001/400

52

9D

H5

9C

12C

9B

12A

H1

H3

H3

230V

415V

440-

460V

200-

208V

220-

380-

503A

503

R2

C3

.001/400

10
2W

10
2W

YY

Y
Y

9B

12A

12A

9B

305

1
2
3
4

5

6

314

315

317

316

J15

1

2

3
4

J14

311

313

N.F.

J2, J8

J11, J14

A

A

3 AMP
SLOW
BLOW

12A

12B

S7

RECONNECT

N.A.

1. FOR MACHINES SUPPLIED WITH INPUT CABLE (V300-PRO)

N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING

N.E. D1 THRU D5 OUTPUT DIODES ARE A MATCHED SET.

N.F. R1, R9 BLEEDER RESISTORS ARE A MATCHED SET.
N.G. C1, C2 CAPACITORS ARE A MATCHED SET.
N.H. PLACE SWITCH IN APPROPRIATE POSITION FOR INPUT VOLTAGE.

THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT
COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.

D7 THRU D11 OUTPUT DIODES ARE A MATCHED SET.

CONNECTION SHOWN IS FOR 380-460V OPERATION.

J1, J7

12D

51

INPUT
RECTIFIER
D13

309

310

4

1

3

2

J11

7

3

2

1

8 12 13 14

J16

314

315

316

317

9D

3

6

4

1

J9

2 5

52

12B

12D

9A

9D

12D

12B

310

309

J13, J15

J5, J16

CR1

CR2

CLEVELAND, OHIO U.S.A.

12-2-93L

L9299

S5
METER FUNCTION
SWITCH

R12
ARC FORCE/INDUCTANCE
CONTROL

S4
OUTPUT TERMINAL
SWITCH

S3
LOCAL/REMOTE
SWITCH

A

B

C

D +

F -

9D

12D