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Electrical diagrams, G-10, Schematic - entire machine g-10 – Lincoln Electric INVERTEC V300-PRO SVM105-B User Manual

Page 102: V300 pro, Arc - arc

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ELECTRICAL DIAGRAMS

G-10

V300 PRO

SCHEMATIC - ENTIRE MACHINE

G-10

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

+

-

BOARD

+

12

25
25W

25
25W

9

C2

R6

R7

4

1

R1

7500
25W

9A

OFF ON

AC1

AC2

AC3

H1

TP1

TP3

TP2

}

R

W

RW

401, 403

1, 8

4, 5

POWER

S1

402, 404

SWITCH

+

-

BOARD

1

2
3
4

14

313

J8

PROTECTION

52

51

53

2200 F
450V

(LEFT)

12C

9A

53

12A

9C

311

275F

306

W

B

G

H5

A

R

H1

52

9D

H5

1

2
3
4
5
6

314

315

317

316

J15

12A

12D

INPUT

H1

H5

A

9C

12C

9B

12A

9B

12A

12A

9B

S7

RECONNECT

INPUT

D13

RECTIFIER

309 310

308

307

3

6

4

4

4

1

1

1

63

3

2

J9

J10

}

2 5

25

J11

CR1(N0)

CR4(N0)

CR2(N0)

CR3(N0)

9A

9D

1 2 3

4

5 6

314

315

316

317

J16

12B

12D

ELECTRICAL SYMBOLS PER E1537

J3

J4

CONNECTOR CAVITY NUMBERING SEQUENCE

(VIEWED FROM COMPONENT SIDE OF BOARD)

285

229

+

WIRE FEEDER
WELDING
POLARITY
SWITCH

S6

42A

32A

J9, J10, J12

COLOR CODE:

R = RED

J5

J6

503A

W = WHITE

B = BLACK

G = GREEN

Y = YELLOW

J13, J15, J16

J2, J8

J11, J14

J1, J7

+

12

9

402, 404

401, 403

4, 5

1, 8

W

R

W

R

+

-

SWITCH
BOARD
(RIGHT)

R4

R5

25
25W

25
25W

2200 F
450V

R9

7500
25W

51

C1

12B

12B

9B

9B

3 AMP
SLOW
BLOW

A

14

SWITCH

5

T3

CURRENT
TRANSFORMER

I

I

YY

1

4

MAIN
TRANSFORMER

R3

5

8

D1

D2

D3

F

F

S

S
S

S

S

S

S

F

F

F

TOP

F

S

L2
RIGHT

F

S

F

BOTTOM

F

S

F

.001/400

C8

R10

R13

D6

D4

D5

D11

D12

D10

D9

D8

D7

C4

R2

C3

.001/400

T2

H1

18V

T1

32A

42A

AUXILIARY
TRANSFORMER

H2

H3

H4

H1

J13

J12

212D

503

501

504

0V

24V

42V

110V

1

4
6

5

3

2

1

4

2

3

6

H6

H2

H3

H4

H6

FAN
MOTOR

A

230V

415V

440-
460V

200-
208V

220-

380-

H3

H3

307
308
309
310

302 303 304 275D

2

3

1

7
8

}

J7

J6

2
4

5

6

1

3

9

10

7

6

8

4

5

211A

211B

212B

212D

501

504

301

305

1

2

3
4

}

J14

311

313

CHOKE

TP5

229

B W

L3

C5

229

400A

SHUNT

R8

229

286

TP6

250
25W

+ ARC

- ARC

4

5

6

7

8

1

3

2

275F

J1

1

3

4

2

1

2

B

W

TP4

C6

J2

J3

}

1

2

3

4

5

6

7

8

9

10

11

12

J4

1 2

3

4

5

6

7

8

91 0

11

12

13

14

J5

220

204A

76

203

206

227 213

214

225

226

229

228

207

208

276

218

75

77A

211A

210

275A

502

215

306

223A

Y

212C

150 5W

FAN

THERMOSTAT

212A

224

210

THERMOSTAT

CHOKE

{

75

76

77B

GND

G

F
E

J

A

I

K

C

D

M
L

B

N

H

75

76
77

31

32

41

42

2

4

81
82

21

42
VAC

REMOTE
CONTROL
RECEPTACLE

TRIGGER

212

212

32

42

21

212

CB1

CB2

223B

212C

2AMP

6AMP

110/115

VAC

}

211B

206

204A

204B

213

218

77B

77A

276

275C

275B

275A

228 204B 204C

LOCAL

REMOTE

10K
2W

R11

207

208

10K
2W

R12

214 275B 225

226

227 275C

+5

GND DPC DP1 IN(+) IN(-)

METER

CW (MAX)

CW (MAX)

CC SOFT

CC CRISP

CV FCAW

CV GMAW

R11
OUTPUT
CONTROL

S2
MODE
SWITCH

V

A

S3
LOCAL/REMOTE
SWITCH

203

215

CC GTAW

THERMAL
OVERLOAD
INDICATOR
(V300-I ONLY)

R12
ARC FORCE
/INDUCTANCE
CONTROL

S5
METER
FUNCTION
SWITCH

GND

{

{

SPARE

WIRE
FEEDER

MIN

REMOTE
OUTPUT
CONTROL

502

Y

503A

503

285

-

21

212A 212B

REMOTE

ON

S4
OUTPUT
TERMINAL
SWITCH

223A

223B

220

204C

BH5 B51 B53 B14 B52

8

1

2

3

4

5

CONTROL BOARD

POWER
BOARD

SOLDERED

CONNECTION

QUICK

CONNECTION

SINGLE LINE

MULTI LINES

DRIVER
BOARD

TEST

POINT

LOCATION

WIRE

VOLTAGE

NUMBERS

1

1J3 & 2J3

B/W

2

3

4

5

6

7

8

10

15

R11

175/176

0 - 4.5 V DC

8J5 & 2J1

229/275F

7J1 & 1J1

13 V DC

NO LOAD

303/275D

8 V DC

FULL LOAD

NO LOAD

FULL LOAD

13 V DC

8 V DC

304/275D

8J1 & 1J1

1J2 & 3J2

Y/Y

5 V AC

4J2 & 11J4

210/223A

24 V AC

6J4 & 1J1

214/275D

5 V DC

11

12

13

14

1J8 & 3J8

311/313

1 V DC

5J7 & 6J7

501/504

18 V AC

6J6 & 1J6

302/275D15 V D

C

7J7 & 1J6

307/275D

.75 V DC

NO LOAD

6 V DC

FULL LOAD

8J7 & 1J6

308/275D

.75 V DC

NO LOAD

6 V DC

FULL LOAD

2J6 & 7J6

305/301

1 V DC

16

R/W

.75 V DC

2J11 & 4J11

309/310

24 V DC

SW BOARDS

OUTPUT FEEDBACK

9

1

2

3

45

6

7

8

9

10

11

12

13

14

15

16

C7

10
2W

10
2W

BOTTOM
AUX

TOP
OUTSIDE

BOTTOM
INSIDE

L1
LEFT

TOP
INSIDE

BOTTOM
OUTSIDE

TOP
AUX

10
2W

10
2W

SCHEMATIC DIAGRAM FOR TROUBLESHOOTING INVERTEC V300-PRO

0 V AT 0 AMP
50 mV AT 400 AMP

LINEAR FEEDBACK

NO LOAD

V300 PRO SCH

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