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Electrical diagrams, Arc - arc, V300 pro – Lincoln Electric INVERTEC V300-PRO SVM105-B User Manual

Page 95: Cleveland, ohio u.s.a

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ELECTRICAL DIAGRAMS

G-3

V300 PRO

WIRING DIAGRAM - ENTIRE MACHINE CODE 9934 (L8841)

+

-

ELECTRICAL SYMBOLS PER E1537

{

H1

18V

T1

FAN
MOTOR

75

76

77B

GND

G

F
E
J

A

I

K
C

D

M
L

B
N

H

75

76

77

31

32

41

42

2

4

81

82

21

GND

SPARE

42
VAC

N.C.

WIRE
FEEDER

REMOTE
CONTROL
RECEPTACLE

MIN

12

C1

R4

R5

25
25W

25
25W

9

5

8

309

310

T3

CURRENT
TRANSFORMER

4

1

1

4

T2

MAIN
TRANSFORMER

R3

308

307

OFF ON

AC1

AC2

AC3

H1

TP1

TP3

TP2

I

I

CHOKE
THERMOSTAT

5

8

D1

D2
D3

CHOKE

TP5

229

B W

TP4

C6

L3

C5

220

204A

76

203
206

227

213
214

225
226

275D

302
305
303
304

CONTROL
BOARD

W
B

229
228

207
208
276

218

75

77A

206

204A
204B

213

218

1

2

3

77B
77A
276

275C
275B

275A

228
204B

204C

LOCAL

REMOTE

10K
2W

R11

207

208

10K
2W

R12

307
308
309
310

302
303
304
275D

POWER
BOARD

214
275B
225

226

227
275C

+5
GND
DPC
DP1
IN(+)
IN(-)

METER

204C

220

J3

J4

CONNECTOR CAVITY NUMBERING SEQUENCE

(VIEWED FROM COMPONENT SIDE OF BOARD)

NOTES:

REMOTE
OUTPUT
CONTROL

TRIGGER

INPUT
PER
N.A.

212

212

402, 404

401, 403

4, 5

1, 8

W

R

W

R

POWER

S1

1

J3

J5

J4

J1

J2

2

3

1

7
8

J7

J6

285

229

32

42

21

212

285

229

+

-

CB1

CB2

+

-

SWITCH

32A

42A

WIRE FEEDER
WELDING
POLARITY
SWITCH

AUXILIARY
TRANSFORMER

2
4

5

6

1

3

DRIVER

BOARD

3

6

4

4

4

1

1

1

63

3 2

J9

J10

N.E.

CW (MAX)

CW (MAX)

9

10

S6

42A

32A

2 5

2 5

N.C. WIRE FEEDERS REQUIRING 24VAC, USE PINS "N" & "I".

F

F

S

S

S

TOP
OUTSIDE

BOTTOM
INSIDE

S

S

S

S

F

F

F

TOP

TOP
INSIDE

BOTTOM
OUTSIDE

F

S

7

6

8

4
5

400A

SHUNT

R8

CONTROL PANEL

LAYOUT

CC SOFT

CC CRISP

CV FCAW

CV GMAW

R11
OUTPUT
CONTROL

S2
MODE
SWITCH

S2
MODE SWITCH

R11
OUTPUT CONTROL

S3
LOCAL/REMOTE SWITCH

S2
MODE SWITCH

V

A

S3
LOCAL/REMOTE
SWITCH

2

1

211A

3

7

229

286

211A
211B

L2
RIGHT

L1
LEFT

203

215

5

CC GTAW

4

309

307

J11

N.F.

224

TP6

212A
212B

REMOTE

ON

S4
OUTPUT
TERMINAL
SWITCH

S4
OUTPUT TERMINAL SWITCH

212B

212

223B

212C

150 5W

FAN

THERMOSTAT

H3

CR1(N0)

CR4(N0)

F

BOTTOM
AUX

S

F

BOTTOM

F

S

TOP
AUX

F

223A

212D

501
504

212A

W

V

U

J9, J10, J12

212C

H1

J13

J12

BOARD

(RIGHT)

212D

503

501

504

0V

24V

42V

110V

1

4
6

5

3

2

1

2

CR2(N0)

CR3(N0)

.001/400

C8

R10

.001/400

10
2W

R13

C7

COLOR CODE:

R = RED

250
25W

6

H5

1

10

12

5
3
4

11

2

9
6

8

8

13

12

7

6

14

4
11

10

275F

2
3

301

6

4
7
8

5

210

275A

1
3

4

2

1

2

502

215

306

5
9

223B

502

Y

301

D6

D4
D5

J5

J6

D11

D12

D10
D9

D8
D7

N.E.

224

210

2AMP

6AMP

110/115

VAC

H3

12B

9B

R9

12D

9D

W

B

G

H5

H6

FOR THREE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.
CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT.

WRAP RED LEAD WITH TAPE TO PROVIDE 600V. INSULATION.

FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.
CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT.

CONNECT TERMINALS U & W TO SUPPLY CIRCUIT.

CONNECT BLACK & WHITE LEADS TO SUPPLY CIRCUIT.

503A

FOR SINGLE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.

FOR SINGLE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.

W = WHITE

B = BLACK
G = GREEN

Y = YELLOW

H6

R

223A

THERMAL
OVERLOAD
INDICATOR
(V300-I ONLY)

THERMAL
OVERLOAD
INDICATOR
(V300-I ONLY)

211B

2. FOR MACHINES NOT SUPPLIED WITH INPUT CABLE (V300-I)

H1

+ ARC

- ARC

R12
ARC FORCE
/INDUCTANCE
CONTROL

S5
METER
FUNCTION
SWITCH

10
2W

C4

.001/400

9A

9D

H1

H3

230V

220-

503A

503

R2

C3

.001/400

10
2W

10
2W

YY

Y
Y

1 2 3 4 5 6

314 315

316

317

305

1

2

3
4

J14

311

313

J13, J15, J16

J2, J8

J11, J14

J16

12B

N.A.

1. FOR MACHINES SUPPLIED WITH INPUT CABLE (V300-PRO)

N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING

N.E. D1 THRU D5 OUTPUT DIODES ARE A MATCHED SET.

THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT
COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.

D7 THRU D11 OUTPUT DIODES ARE A MATCHED SET.

J1, J7

N.F. C1, C2, C3, C4 CAPACITORS ARE A MATCHED SET.

575V

12B

BOARD

12

25
25W

25
25W

9

R6

R7

9A

R

W

R

W

401, 403

1, 8

4, 5

SWITCH

+

-

N.F.

(LEFT)

9A

53

912

52

12A

C2

C3

R1

14

BOARD

1

2

3

4

52

14

51

53

14

313

J8

PROTECTION

52

51

53

H5

311

275F

306

H5

1
2
3
4

5

6

314

315

317

316

J15

S5
METER FUNCTION

SWITCH

R12
ARC FORCE/INDUCTANCE
CONTROL

C4

+

+

+

+

402, 404

13,15

13

12D

912

13,15

INPUT
RECTIFIER
D13

15

51

10K
25W

10K
25W

CLEVELAND, OHIO U.S.A.

9-11-92

L8841

G-3

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

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