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Troubleshooting & repair, Caution – Lincoln Electric INVERTEC SVM101-B User Manual

Page 38

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TROUBLESHOOTING & REPAIR

F-8

F-8

TROUBLESHOOTING GUIDE

Observe Safety Guidelines

detailed in the beginning of this manual.

PROBLEMS
(SYMPTOMS)

POSSIBLE AREAS OF
MISADJUSTMENT(S)

RECOMMENDED
COURSE OF ACTION

FEEDING PROBLEMS

Meter reads low voltage (1-2 VDC),
and output is extremely low or no
output.

Local/Remote Switch must be in
LOCAL position unless Remote
Control device is attached to remote
receptacle.

1.

See

Output Diodes

test.

2.

See

Capacitor Balance

tests.

3.

See

Switch Board

test.

4.

See

Power Board

test.

5.

Control Board may be defective.

Poor welding, weld settings drift, or
output power is low.

Check welding procedures and weld
cable connections.
Check with machine on local con-
trol.

Check input voltages and input volt-
age reconnect procedures. See
Installation section of this manual.

1.

Check Mode Switch S2 for dam-
age and continuity.

2.

Check for continuity between
Mode Switch S2 and Control
Board. See Wiring Diagram in
Section G.

3.

Check for loose or faulty con-
nections in heavy current-carry-
ing leads (i.e., choke, shunt,
output bridge, and output
studs). See wiring diagram in
Section G.

4.

See

Overcurrent Protection

Current Trigger Circuit

tests.

5. See

Control Board

test

Welding “too hot”. Actual weld cur-
rent is considerably higher than dis-
play indicates.

Check condition of the shunt and
leads to the Control Board.

See Step 7 of the

Overcurrent

Protection Current Trigge

r test

If shunt and leads check OK, possi-
ble defective Control Board

V300-I

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con-
tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call
1-888-935-3877.