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Troubleshooting & repair, Caution – Lincoln Electric INVERTEC SVM101-B User Manual

Page 37

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TROUBLESHOOTING & REPAIR

F-7

F-7

TROUBLESHOOTING GUIDE

Observe Safety Guidelines

detailed in the beginning of this manual.

PROBLEMS
(SYMPTOMS)

POSSIBLE AREAS OF
MISADJUSTMENT(S)

RECOMMENDED
COURSE OF ACTION

FEEDING PROBLEMS

No ouput. Main fuses open, indicat-
ing excessive current draw.

Inspect input leads for possible
shorts or grounds or misconnec-
tions.

Install new fuses and reapply power.
If fuses open again, go to next col-
umn of this Guide.

Inspect interior of machine for phys-
ical signs of electrical and heat dam-
age. Replace any damaged compo-
nents after conducting the tests
below:

1.

See

Input Rectifier

test.

2.

See

Switch Board

test.

3.

See

Capacitor Balance

tests.

4.

See

Snubber Resistor

test.

Machine does not produce more
than 250 amps on meter (while
welding) while connected to single-
phase supply

Normal operation.

Nothing is wrong.

No test necessary. The single-
phase operation is detected by the
Protection Board and the output cur-
rent is limited accordingly.

Machine operates okay at 230 VAC
or lower. No output at 380 VAC or
higher

Check input voltage and input volt-
age reconnect procedures. See
Installation section of this manual.

1.

Check Re-connect Switches

2.

See

Protection Board Output

test.

3.

See

Capacitor Balance

tests.

4.

See

Snubber Resistor

test.

5.

See

Switch PC Board

test.

Machine does not produce more
than 250 amps on meter (while
welding) when connected to
3-phase supply.

Check input voltages, fuses, and
input voltage reconnect procedures.
See Installation section of this man-
ual.

1.

See

Protection Board Output.

Voltage

test.

2.

Control Board may be defective.

3.

See

Input Rectifier

test (com-

ponent D13).

V300-I

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con-
tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call
1-888-935-3877.