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Electrical diagrams, V300-i – Lincoln Electric INVERTEC SVM101-B User Manual

Page 100

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ELECTRICAL DIAGRAMS

G-8

V300-I

WIRING DIAGRAM - ENTIRE MACHINE CODE 10258 (L10189)

G-8

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

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CONTROL

CONTROL PANEL

ARC FORCE/INDUCTANCE

2

2W

R11

227

/INDUCTANCE
CONTROL

TERMINAL

CHOKE

10K

215

227

4

303

301

CW (MAX)

METER

TOP

S2

C5

L3

R8

D2

SHUNT

1

211A

3
8

1

BOARD

9

CONNECTOR CAVITY NUMBERING SEQUENCE

OUTPUT TERMINAL

S4

R = RED

2

4

3

J2

J1

1

301

4

TP4

4

5

W

L4

9D

12B

12D

9C

1

5

R5

R12

275C

204B

6

5

206

3

215

A

V

LAYOUT

N.A.

NOTES:

B = BLACK
G = GREEN

W = WHITE
Y = YELLOW

FOR SINGLE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.

FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.
CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT.

N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING

THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT
COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.

N.C. WIRE FEEDERS REQUIRING 24VAC, USE PINS "N" & "I".
N.D. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE.

CONNECTION SHOWN IS FOR 440-460V OPERATION.

N.F. R1, R9 BLEEDER RESISTORS ARE A MATCHED SET.
N.G. C1, C2 CAPACITORS ARE A MATCHED SET.
N.H. PLACE SWITCH IN APPROPRIATE POSITION FOR INPUT VOLTAGE.

RECEPTACLE

CONTROL

SWITCH

REMOTE

POLARITY

285 WELDING

WIRE FEEDER

N

AUXILIARY

SPARE

-

T1

GND

CW (MAX)

275F

275D

303

302

304

J7

504

2

212A

J3

229

317

13

8

7

1

N.G.

N.F.

14

14

R7

52

BOARD

2200 F

2

14

3

J15

U

H1

82

SWITCH

METER FUNCTION

S5

S2

OUTPUT CONTROL

R11

INDICATOR

OVERLOAD

THERMAL

SWITCH

OUTPUT

REMOTE

223B

I

G

MIN

9A

9A

BOARD

52

1

311

V

W

6

H5

A

B

TP3

76

F -

FEEDER

12D

12D

12C

9B

51

N.H.

0V

2

503

4

150 5W

H1

N.C.

WIRE

COLOR CODE:

MODE SWITCH

MODE SWITCH

OUTPUT
CONTROL

503A

Y

306

75

5

3

2

212B

42A

42

J13

W

212D

F

1

INSIDE

S

BOTTOM

THERMAL

F

229

11

12B

213

208

77A

S

R4

J3

C1

+

25

208V

8

5

203

D3

76

SWITCH

MODE

211A

S

220

J4

Y

AUX

77A

226

Y

R

CONTROL

BOARD

12C

12B

52

3

G

41

J5, J16

D

2

W

ON

4

A

316

4,5

D +

25W

-

12A

RIGHT

9D

212D

5

4

6

3

2

4

PANEL

226

CV GMAW

2

3

TP6

5

25W

1

400A

BOTTOM

401, 403

TOP

450V

25W

(RIGHT)

2200 F

25

BOARD

H1

25W

1

200-

5

H2

302

4,5

6

2

N.G.

9B

275D

42

24V

2

211B

H4

6

4

501

H3

L

AUX

TOP

1

1,8

212A

W

14

4

R

W

R

315

53

12

12A

5

317

2

3

TRIGGER

F

8

7

305

304

SWITCH

212B

10

H1

CC CRISP

CC SOFT

LOCAL

275B

OVERLOAD

502

TP5

250

BOTTOM

401, 403

6

H6

440-

A

42A

+

R

214

12D

R

SWITCH

H2

H3

220-

H3

309

212

J

31

3

S

N.D.

FAN

311

229

THERMOSTAT

H5

6

ARC FORCE

6

11

S4

5

4

ON

223A

MOTOR

Y

206

110V

275A

E

2

S

3

C6

R12

INDICATOR
(V300-I ONLY)

(V300-I ONLY)

LOCAL/REMOTE

REMOTE

SWITCH

FUNCTION

METER

S5

R

7

2

212C

3

224

J6

J1, J7

2. FOR MACHINES NOT SUPPLIED WITH INPUT CABLE (V300-I)

CONNECT TERMINALS U & W TO SUPPLY CIRCUIT.

CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT.

(VIEWED FROM COMPONENT SIDE OF BOARD)

WRAP RED LEAD WITH TAPE TO PROVIDE 600V. INSULATION.

2W

208

1

1

1

6

7

5

4

2

8

7

8

1,8

-

F

R9

504

7500

F

402, 404

I

CURRENT

CHOKE

+

207

204C

204B

228

3

275A

228

502

276

77B

2

1

4

218

SWITCH

S3
LOCAL/REMOTE

308

INPUT

S1

RECTIFIER

9D

9C

D13

9A

R6

450V

8

2

4

POWER

CB2

32A

212

CB1

6AMP

REMOTE

460V

S6

BLOW

SLOW

T3

229

D1A

(LEFT)

L10189

6

OFF

307

CC GTAW

TP1

C

CV FCAW

R12

6

BOTTOM
OUTSIDE

3 AMP

A

L5

R11

12

TOP

207

INSIDE

9

204A

J5

F

I

S

9

4

310

5

501

J16

13

276

RECONNECT

9D

9B

TRANSFORMER

12A

VAC

32

310

309

310

203

275C

75

OUTPUT

76

F

77

3

313

316

H1

314

315

9B

W

12A

9

W

12A

TP2

SWITCH

9B

12

A

42V

230V

FAN

H4

75

380-
415V

77B

TRANSFORMER

32

A

42

110/115

212

212

212C

H
B

21

L2

4

MAIN

3

4

53

53

S3

1

J10

12

7

210

J6

308

J12

210

14

DRIVER

1. FOR MACHINES SUPPLIED WITH INPUT CABLE (V300-PRO)

FOR SINGLE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.
CONNECT BLACK & WHITE LEADS TO SUPPLY CIRCUIT.

FOR THREE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.

CONNECTION SHOWN IS FOR 380-460V OPERATION.

1

4

5

2

6

3

J11

4

3

2

1

309

B

WIRING DIAGRAM V300-PRO Code 10256, V300-I Code 10258

THERMOSTAT

503A

224

S2

R

1

BOARD

INPUT

S7

12

PER

CR2

CR1

POWER

J9

1

S

286

SWITCH

C2

N.A.

B

211B

- ARC

OUTSIDE

+ ARC

314

25W

H5

PROTECTION

H5

J8

51

9

1

285

204C

C9

S

S

51

204A

25

213

229

T2

F

S

F

TRANSFORMER

4

F

313

306

402, 404

275F

F

52

+

25

+

R1

7500
25W

ELECTRICAL SYMBOLS PER E1537

J2, J8

J11, J14

J13, J15

J9, J10, J12

J4

3

503

5

305

2

307

32A

LEFT

2AMP

M

81

21

GND

Y

1

L1

10K

18V

H3

12B

10

25W

J14

K

VAC

N.F.

C

D1B

214

8

218

275B

10

223B
223A

CONTROL

220