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Troubleshooting, Machine operations motor & electrical, Se rv ic e – Woodstock SHOP FOX W1756 User Manual

Page 57

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W1756/W1757 43" Wide-Belt Sander

SE

RV

IC

E

Troubleshooting

This section covers the most common problems and corrections with this type of

machine.

WARNING! DO NOT make any adjustments until power is disconnected and

moving parts have come to a complete stop!

PROBLEM

POSSIBLE CAUSE

CORRECTIVE ACTION

Motor will not start.

1. Limit switch or emergency stop is at

fault.

2. Low voltage.

3. Open circuit in motor or loose

connections.

4. No air pressure to sander.

1. Correct situation that caused limit switch to engage, reset

the emergency stop button.

2. Check power line for proper voltage.

3. Inspect all lead connections on motor for loose or open

connections.

4. Connect sander to compressed air system (

Page 18).

Motor will not start; fuses or

circuit breakers blow.

1. Short circuit in line cord or plug.

2. Short circuit in motor or loose

connections.

3. Incorrect fuses or circuit breakers in

power line.

1. Inspect cord or plug for damaged insulation and shorted

wires.

2. Inspect all connections on motor for loose or shorted

terminals or worn insulation.

3. Install correct fuses or circuit breakers.

Motor overheats.

1. Motor overloaded.

2. Air circulation through the motor

restricted.

1. Reduce load on motor (see P

age 25).

2. Clean out motor to provide normal air circulation.

Motor stalls (resulting in blown

fuses or tripped circuit)

1. Short circuit in motor or loose

connections.

2. Low voltage.

3. Incorrect fuses or circuit breakers in

power line.

4. Motor overloaded.

1. Inspect connections on motor for loose or shorted terminals

or worn insulation.

2 Correct the low voltage conditions.

3. Install correct fuses or circuit breakers.

4. Reduce load on motor (see

Page 25).

OFF

PROBLEM

POSSIBLE CAUSE

CORRECTIVE ACTION

Machine

slows

when

operating.

1. Feed rate too high.

2. Depth of cut too great.

1. Feed workpiece slower (see

Pages 24).

2. Reduce depth of cut (see

Page 28).

Loud, repetitious noise coming

from machine.

1. Pulley set screws or keys are missing or

loose.

2. Motor fan is hitting the cover.

3. V-belt is defective.

1. Inspect keys and set screws. Replace or tighten if

necessary.

2. Tighten fan or shim cover.

3. Replace V-belt (see

Page 42).

Machine is loud, overheats or

bogs down in the cut.

1. Excessive depth of cut.

2. Dull or dirty sanding belt.

1. Decrease depth of cut (see

Page 28).

2. Replace or clean sanding belt (see

Pages 30 & 45).

Rounded workpiece edges.

1. Excessive depth of cut.

1. Reduce depth of cut (see

Page 28).

Uneven thickness from left to

right of board.

1. Feed table not parallel to sanding

roller.

2. Feed belt is worn.

1. Adjust the table (see

Page 38).

2. Replace feed belt (see

Page 43).

Workpiece slips on feed belt.

1. Pressure rollers set too high.

2. Dirty feed belt.

3. Feed belt is worn.

1. Lower pressure rollers (see

Page 39).

2. Clean feed belt (see

Page 30).

3. Replace feed belt (see

Page 43).

Straight strip of notches on

workpiece.

1. Pressure rollers are dirty or damaged.

1. Clean or repair pressure rollers.

Snake shaped marks on

workpiece.

1. Sanding belt damaged or dirty.

1. Clean or replace sanding belt (see

Pages 30 & 45).

Machine Operations

Motor & Electrical

Motor & Electrical

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