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Chapter 6: troubleshooting – Sterling GP Series User Manual

Page 34

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GP Series Portable Chillers

Chapter 6: Troubleshooting

34 of 44

Chapter 6: Troubleshooting

Problem

Possible cause

Solution

No power.

Check main disconnect, fuses, wiring,
and power lead to unit.

Wrong voltage supplied to unit.

Voltage must be within plus or minus
10% of nameplate rating.

Defective on/off switch.

Replace.
Replace control circuit fuse.
Check transformer.

Control circuit fuse blown.

Check for a short circuit.

Defective control transformer.

Replace.

Piping flow switch circuit open.

Add water or water/glycol solution as
required.

Unit does not run.

Pump motor off on overload.

Reset and test.

Leaving fluid setpoint

set higher

than temperature of liquid in
system.

Lower the leaving fluid temperature
below the leaving temperature you
desire.

Defective leaving fluid sensor
High/Low thermostat.

Replace.

Allow time to cool and reset, then check
for high/low volt-age. It must be within
plus or minus 10% of the nameplate
rating.

Compressor internal overload or
fuses are open.

Check for open fuses and loose
compressor electrical connections.

Compressor contactor holding coil
open.

Repair or replace.

Defective compressor auxiliary
contact.

Repair or replace.

Pump runs; compressor does not.

Broken wire in the compressor
control circuit.

Locate and repair.

Plugged Y-strainer

Clean

Hot gas not coming on

Replace relay board on control bed hot
gas coil

Pump runs, compressor cycles at
short intervals.

Low water flow

Install bypass between to-and-from
process line


Water/glycol mixture inadequate
for process.

Make sure that the water/glycol mixture
protection is right for the process.

Improperly set leaving fluid
temperature, warning, or fault set
point

Adjust.

Water temperature is too high.

Refrigerant charge is low.

Call service to find and repair the leak,
then have refrigerant added.