Grizzly G0659 - Manual (Page 3)

Table of Contents
INTRODUCTION ............................................... 2
Foreword ........................................................ 2
Contact info.................................................... 2
Functional overview ...................................... 2
identification ................................................... 3
Machine data sheet ...................................... 4
SECTION 1: SAfETy ....................................... 6
safety instructions for Machinery .................. 6
safety instructions for
Metal Cutting Bandsaws ................................ 8
SECTION 2: CIRCUIT REQUIREMENTS ........ 9
220V single-phase ........................................ 9
SECTION 3: SETUp ....................................... 10
setup safety ................................................ 10
unpacking .................................................... 10
inventory ...................................................... 10
Clean up ...................................................... 11
site Considerations ...................................... 11
Moving & placing ......................................... 12
leveling Machine ......................................... 12
Mounting to shop Floor ............................... 13
removing shipping Bracket ........................ 13
Assembly ..................................................... 14
test run ...................................................... 15
recommended Adjustments ........................ 15
SECTION 4: OpERATIONS ........................... 16
operation safety .......................................... 16
Basic Controls .............................................. 16
Clamp Vise................................................... 18
Cutting depth ............................................... 19
Feed rate .................................................... 19
Feed pressure ............................................. 20
guide post ................................................... 20
Adjusting saw Frame stop .......................... 21
locking Blade .............................................. 21
Blade selection ............................................ 22
Blade Breakage ........................................... 25
Blade Care & Break-in ................................. 25
Blade tensioning ......................................... 26
Blade Changes ............................................ 26
Adjusting Blade guides ............................... 27
Blade tracking ............................................. 29
Changing speeds ........................................ 30
Workpiece inspection................................... 31
Cutting tips .................................................. 31
straight Cuts ................................................ 32
Freehand Cuts ............................................. 32
Chip inspection Chart .................................. 33
SECTION 5: ACCESSORIES ......................... 34
SECTION 6: MAINTENANCE ......................... 35
schedule ...................................................... 35
Cleaning ....................................................... 35
redressing rubber tires ............................. 35
lubrication ................................................... 36
Chip tray ..................................................... 36
SECTION 7: SERVICE ................................... 37
troubleshooting ........................................... 37
V-Belt pulley Alignment ............................... 39
tensioning/replacing V-Belt........................ 39
Wheel Alignment .......................................... 40
Blade scraper & Wheel Brush ..................... 42
g0659 Wiring diagram ................................ 43
g0659 electrical Components ..................... 44
g0659 hydraulic system schematic ........... 45
upper saw Frame Breakdown..................... 46
upper saw Frame parts list ....................... 47
lower saw Frame Breakdown
and parts list ............................................... 48
gearbox Breakdown and parts list ............. 49
drive unit Breakdown and parts list .......... 50
table Base parts Breakdown ...................... 51
table Base parts list................................... 52
Cabinet Base Breakdown and parts list ..... 53
safety labels Breakdown and parts list ..... 54
WARRANTy AND RETURNS ........................ 57