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5" mounting foot, Installation, Page 3 – Whelen LT2AAAAP User Manual

Page 3

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Page 3

MOUNTING FOOT

TINNERMAN

NUT

FOOT

ANCHOR

PLATE

SET

SCREW

Plate slides into

lightbar extrusion

5" Mounting Foot

NUT

BOLT

SPLIT LOCK

WASHER

METAL SCREW

NOTE: The mounting straps are made to fit the contours of individual

vehicles. The strap

may look different.

shown here is for example only. The strap

for your vehicle

NOTE:

NOTE:

STRAP

S H E E T

M E T A L

SCREWS

EXTENSION

VEHICLE ROOF

Tinnerman

Plate

Locking

Plate

Mounting

Plate

Mounting

Foot

Nut

Mounting

Pad

Adjustment

screws

Lock

Washer

Mounting

Foot

Mounting

Pad

Tinnerman

Plate

Mounting

Strap

Mounting

Screw

Tension

Bolt

Adjustable Mounting Foot / Model MKAJ

Standard Mounting Foot / Model MKEZ

Tighten

screws

with

torque

wrench

set

at 35

to 40

in/lbs

Mounting

Strap

Mounting

Screw

Tension

Bolt

CAUTION: Permanent mounting will require drilling. The installer must be sure that no
vehicle components or other vital parts will be damaged. Be aware of the location of
any front, side or upper air bags.

CAUTION: There may be a roof support member that spans the distance between the
driver’s and passenger’s side. Do not drill through this member. Adjust the location of
the cable access hole until the hole can be drilled without contacting this support
member.

IMPORTANT! It is the responsibility of the installation technician to make sure that the
installation and operation of this product will not interfere with or compromise the
operation or efficiency of any vehicle equipment!

CAUTION: Using a magnetic mounted light on the outside of a vehicle, while in motion,
is not recommended and is at the sole risk of the user.

Installation:

1.

To protect the headliner from damage caused by
drilling the cable access hole through the vehicle roof,
allow a 5” to 7” distance between roof and headliner
by lowering the headliner before drilling.

2.

Using a 1” hole saw, drill the cable access hole. Use a
round file to smooth and de-burr the edges and insert
a 1” grommet (user supplied).

3.

Insert the cable(s) through the cable access hole into

the vehicle. Use RTV silicone to weatherproof the access hole after the cable(s) are pulled into the vehicle.

4.

When routing the cable(s), be sure to use a path that avoids any vehicle components or other vital parts that may be damaged. Also be careful not to interfere with any
vehicle air bags (front, side, etc.). Route the cable(s) towards your switch panel and refer to the instructions included with the switch panel for wiring information.

DRILLING THE CABLE ACCESS HOLE

Drill cable access hole in appropriate area

for your lightbar (see note)

FRONT OF LIGHTBAR

For

cables exiting

the Driver-side

of the extrusion

lightbars

with

For

cables exiting

the Passenger-side

of the extrusion

lightbars

with

1/2" Minimum Clearance at Closest Point

NOTE: Unless otherwise specified, the lightbar mounting feet must be sitting as close to the

edge of the roof as possible. Mounting feet must also be in full contact with the roof and not

be hanging off the edge.

This manual is related to the following products: