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Replacing led lightheads removing the outer dome, Halogen bulb replacement, Rotator & mirror replacement – Whelen R2HDPA User Manual

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Page 3

Fastex
grommets
(qty 4)

400 Linear TIR
(Shown for reference)

End mount

bracket

Standoff

1 - Remove endcap
screws and remove
endcaps.

2 - Remove dome
screws then remove
dome and gasket.

Washer
h e a d
s c r e w

Cable
clamp

F a s t e x
s c r e w
grommet

6 X 1-1/4" PPH
Plastilk Black Phos.

Replacing LED Lightheads

Removing the Outer Dome

Snap-In

Bulb

Assembly

Lamp

Holder

SNAP-IN LAMP
H50SN12
P/N 34-0041987-01

Halogen Bulb Replacement:

1.

Remove
the lens.

2.

Insert a
flat-blade
screw
driver into
the space
between
the lamp
holder and
the snap-in
assembly.
Gently
rotate the screw driver as shown. Repeat this
action until the bulb is loose.

3.

Pull the bulb in an upward direction until it is
free.

4.

Verify that the replacement bulb is the correct
wattage by the part numbers marked on the
bulb assembly. Insert the alignment tab of the
new bulb into the lamp holder and press
downwards to lock the bulb into place.

CAUTION: Replacing any halogen bulb requires
the use of safety glasses and gloves to prevent
injury. Do not handle the bulb with bare hands. Be
sure replacement bulb has same watt rating.

The new rotator must be
mounted in the same location
as the old one to avoid
interference with any existing
parts. The illustration shows
where to locate the fastex
grommets in the base of the
lightbar. The mirrors are
mounted as shown. All

electrical connections are

the same as the old

rotator. If you

are

replacing an

old style rotator, you

must be sure to

remove all of the adhesive

tape that the old style rotator
used for mounting.

Rotator & Mirror
Replacement:

LED Replacement:

400

Series Linear TIR™ LEDS
are shown here for example.

Always disconnect the lightbar

from power before starting. To
replace or service your LED

lightheads, first remove the dome and

endcaps as shown. To remove a lighthead from
its mounting bracket, unscrew the 4 washer

head screws, unplug the lighthead from its harness then
remove the lighthead from the lightbar. If you are removing
several lightheads make note of the which lightheads the
connectors go to for easier reassembly.

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