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Fig. 1, Installation – Whelen IONHD1R User Manual

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1/4 - 20 ELASTIC STOP NUT

8 - 32 X 5/8
PHILLIPS
PAN HEAD
MACHINE
SCREW

M-SERIES LIGHTHEAD
MOUNT BUSHING

Surface Mount

ION™ Lighthead

FACTORY
H-D RACK

Fig. 1

1/4 - 20 X 1"

PHILLIPS PAN

HEAD MACHINE

SCREW

1/4 FLAT WASHER

Installation:

1.

Following manufacturers instructions, remove both
saddlebags.

2.

Install 2 screws into the factory H-D rack and through the
mounting bracket (Fig. 1).

3.

Install 2 nuts onto the screws. Adjust the bracket flush with
the rack and tighten the screws to secure the bracket.

4.

Extend the wires of the lighthead through the large hole in the
bracket.

5.

Secure the lighthead to the bracket using the screws and
bushings provided.

6.

Extend the lighthead wires to the power source and wire as
described here. Refer to the lighthead manual for lighthead
operation.

7.

Replace saddlebags following manufacturers instructions.

LED color . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +12 VDC
BLACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ground
GREY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SYNC
WHITE/VIOLET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Scan-lock™

WARNING! All customer supplied wires that connect to the
positive terminal of the battery must be sized to supply at
least 125% of the maximum operating current and FUSED at
the battery to carry that load. DO NOT USE CIRCUIT
BREAKERS WITH THIS PRODUCT!

IMPORTANT! It is the responsibility of the installation
technician to make sure that the installation and operation of
this product will not interfere with or compromise the
operation or efficiency of any vehicle equipment! Before
returning the vehicle to active service, visually confirm the
proper operation of this product, as well as all vehicle
components/equipment.

This manual is related to the following products: