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Rear housing assembl y, 400 series, 700 series – Whelen DOT3401A User Manual

Page 5: 500 series, Page 5, Side view

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Page 5

3.

RUN

BACK

A

LONG

FRAME

RAIL,

INT

O

C

AB

AND

H

OOK

T

O

FLASHER

(SAME

FOR

O

THER

SIDE)

1.

RUN

WIRE

F

ROM

,

DOWN

FRONT

A

ND

ALONG

UNDERSIDE

O

F

DUMP

B

ODY

T

O

H

INGE

POINT

.

.

.

LIGHTS

2.

A

T

THE

H

INGE

POINT

,

LEA

V

E

A

1

2

INCH

SER

VICE

LOOP

RUN

WIRE

F

ROM

D

OWN

DUMP

BODY

,

A

LONG

FRAME

RAILS,

T

O

FLASHER.

REMOTE

HEAD

(SAME

INST

ALLA

TION

F

OR

OTHER

S

IDE)

DUMP

H

INGE

POINT

Locking

Fixture

Locking

Cuff

Flex

T

ube

T

y

-W

rap

Locking

Nut

Primary

Shaft

Housing

Plastic

W

asher

Flex T

ube

Assembly:

1.

2.

3.

4.

5.

6.

7.

8.

9.

Insert the harness cables into the flex tube.

Be sure there is enough length of cable

pulled through the other end of the flex tube.

Fit the locking cuf

f onto the flex tube.

Slide the locking fixture onto the cables.

Slide the primary shaft housing onto the cables.

Position the locking fixture inside the primary

shaft housing.

Fit the flex tube completely around the end

of the primary shaft housing.

T

ighten the locking cuf

f around the primary

shaft housing.

Insert the harness-flex tube assy

. through

the wire opening in the remote head.

Secure the assembly with the locking

nut and install plastic washer and

T

y-wrap

for strain relief then tighten securely

.

White plastic

washer

and

Ty-wraps

for

strain

relief

Housing

Cable

Cable

SIDE

VIEW

6 X 1-1/2"

PPHSMS

TRIPLE HOUSING

400 OPTIC

LENS

400 SERIES

LIGHTHEAD

MOUNTING F

ACE PLA

TE

400 SERIES

IMPORT

ANT! Rear housings should be mounted in a full upright, vertical position

BACK PLA

TE

MOUNTING F

ACEPLA

TE

#6 X 1/2" PPHSMS

700 SERIES LIGHTHEAD

700 SERIES

REAR HOUSING

ASSEMBL

Y

:

FLANGE

500

SERIES

LIGHTHEAD

GASKET

GROMMET

TRIPLE HOUSING

500 SERIES

#10 X 3/4"

PPHSMS

IMPORT

ANT

:ALL

CAPS

MUST BE INST

ALLED IN

UNUSED HOLES.