Whelen PBA0130 - Manual (Page 2)

Page 2
Mounting...
1. Secure the appropriate Pioneer mounting bracket (Item #11 or #12)
to the Pioneer assembly with Item #13 (apply a drop of LocTite®
242 to the threads). Insert the floodlight brackets (Item #9) into the
mounting bracket as shown. Secure these brackets using the
hardware provided (#10)..
2. Using the appropriate hardware (Items #1, #2 & #3), install the
adjustable mounting brackets (Items #4 & #14) onto the floodlight
brackets.
3. Position the floodlight/mounting bracket assembly onto its proposed
mounting location. Make sure that the mounting brackets fit properly
onto the mounting surface.
4. When the best location has been determined, carefully mark the
areas where the mounting holes are to be drilled. Remove the
assembly from the mounting area.
5. Using an 11/32” drill bit, drill 4 mounting holes through the brow. The
floodlight can now be mounted onto the vehicle using the
appropriate hardware (Items #5, #6, #7 & #8). Insert the bolts into
their holes in the mounting bracket and install a rubber washer (Item
#6) onto each bolt.
6. Install a 5/16” flat washer (#7) and a elastic stop nut (#8) onto each
bolt. Using a torque wrench, tighten each nut until a value of
between 10-12 ft/lbs. has been achieved.
Wiring...
All customer supplied wires that connect to the positive terminal
of the battery must be sized to supply at least 125% of the
maximum operating current and FUSED at the battery to carry
that load. DO NOT USE CIRCUIT BREAKERS WITH THIS
PRODUCT!
Refer to the wiring guide included with your Pioneer for wire
functions, fuse values and optional switch connections.
IMPORTANT! Before returning the vehicle to active service,
visually confirm the proper operation of this product, as well as
all vehicle components/equipment.
11 12
13
17
Cordgrip Installation
5
6
.343" Dia.
7
8
.670" dia.
Clearance
Hole
Pioneer Cable
Sealing
Nut Cordgrip
Pigtail
Collet
Seal Locking
Nut
MOUNTING SURFACE
Make sure the mounting hardware
is positioned as shown.
Mounting Specifications
01-0686136_ _ _
-00 = 12V / White
-01 = 12V / White (15')*
-02 = 12V / Black (15')*
-07 = 12V / Black
-24 = 24V / White
-27 = 24V / Black
D27= 24V / Desert Sand**
*Pioneer Dual-only
**Pioneer Plus-only
Sample Part Number Key
Pioneer Dimensions
8.18"
4.25" Pioneer (Single)
4.25"
14.05"
Pioneer (Dual)
2.80"
14
15
16
Pioneer Dual Shown
For Reference Only
8
1 2 3 4 5
6
7
9
10
ITEM PART NUMBER DESCRIPTION
Pioneer Mounting Kit - Brow Mount (3.00" Radius)
Light Bracket, Floodlight
3/8 Flat Washer, S.S.
3/8 Washer, S.S. Split-Lok
Screw, 1/4-20 X 1/4 Socket Set, S.S.
Cordgrip Pigtail
Pioneer Mounting Bracket, Single
Pioneer Mounting Bracket, Dual
Seal
Nut, Locking
Screw, #10- 24 X 3/8 PFHMS, S.S.
5/16 Elastic Stop Nut
5/16 Flat Washer
Washer, Rubber
0 1 - 0 4 6 D 0 7 5 - 0 0
0 7 - 2 4 3 7 3 5 - 0 0 0
1 6 - 1 5 0 3 2 2 0 - 6 0
1 6 - 1 5 3 2 2 2 0 - 1 0
1 4 - 1 3 0 5 3 6 - 0 4 M
0 7 - 2 4 3 9 0 1 - 0 0 1
0 7 - 2 6 B 8 5 4 - 0 0 1
1 4 - 1 0 4 11 6 - 0 6 2
2 1 - 4 0 1 6 6 5 9 - 0 1
1 6 - 0 0 1 7 9 9 2 - 0 0
1 3 - 1 5 S 1 4 0 - 1 7 6
1 3 - 1 4 8 1 2 0 - 0 8 2
1 6 - 1 4 0 2 4 2 0 - 0 5
1 6 - 0 0 1 7 8 8 2 - 0 0
QTY
4
4
4
4
4
A/R
A/R
1
1
1
2
4
4 2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1
PART NUMBER DESCRIPTION
Pioneer™ Series LED Floodlight (Single)
Pioneer Series LED Floodlight (Single) PLUS
Pioneer eries LED Floodlight (Dual) S
Pioneer eries LED Floodlight (Dual) S PLUS
0 1 - 0 6 8 6 4 8 9 _ _ _
0 1 - 0 6 8 6 4 4 9 _ _ _
0 1 - 0 6 8 6 4 8 7 _ _ _
0 1 - 0 6 8 6 4 4 8 _ _ _
Mounting Bracket, Driver Side
Mounting Bracket, Passenger Side
0 7 - 2 6 D 0 7 5 - L 0 1
0 7 - 2 6 D 0 7 5 - R 0 1
1
1
Soc. Button Head Screw, 3/8-16 X 3/4 S.S.
Soc. Button Head Screw, 5/16-18 X 1 1/8 S.S.
1 4 - 1 5 6 B 3 6 - 1 2 0
1 4 - 1 4 8 B 2 6 - 1 8 0
4
4
CAUTION-Hot Surface!
Make sure to route all wires
away from the heat sink fins.