Whelen PBA0127 - Manual (Page 2)

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Cordgrip Installation
5
6
.343" Dia.
7
8
.670" dia.
Clearance
Hole
Pioneer Cable
Sealing
Nut Cordgrip
Pigtail
Collet
Seal Locking
Nut
MOUNTING SURFACE
Make sure the mounting hardware
is positioned as shown.
Mounting Specifications
01-0686136_ _ _
-00 = 12V / White
-01 = 12V / White (15')*
-02 = 12V / Black (15')*
-07 = 12V / Black
-24 = 24V / White
-27 = 24V / Black
D27= 24V / Desert Sand**
*Pioneer Dual-only
**Pioneer Plus-only
Sample Part Number Key
ITEM PART NUMBER DESCRIPTION
Pioneer Mounting Kit - Brow Mount (2.75" RAD.)
Light Bracket, Floodlight
Adjustable Mounting Bracket, Driver Side
3/8 Flat Washer, S.S.
3/8 Washer, S.S. Split-Lok
Soc. Button Head Screw, 3/8-16 X 1 1/2 S.S.
Screw, 1/4-20 X 1/4 Socket Set, S.S.
Adjustable Mounting Bracket, Pass.Side
Cordgrip Pigtail
Pioneer Mounting Bracket, Single
Pioneer Mounting Bracket, Dual
Seal
Nut, Locking
Screw, 5/16-18 X 1 1/2 Soc. HD Cap Scr., S.S.
Screw, #10- 24 X 3/8 PFHMS, S.S.
5/16 Elastic Stop Nut
5/16 Flat Washer
Washer, Rubber
0 1 - 0 4 8 6 0 4 8 - 0 0
0 7 - 2 4 3 7 3 5 - 0 0 0
0 7 - 2 8 6 0 4 8 - 0 0 1
1 6 - 1 5 0 3 2 2 0 - 6 0
1 6 - 1 5 3 2 2 2 0 - 1 0
1 4 - 1 5 6 B 3 6 - 2 4 0
1 4 - 1 3 0 5 3 6 - 0 4 M
0 7 - 2 4 3 9 0 1 - 0 0 1
0 7 - 2 6 B 8 5 4 - 0 0 1
1 4 - 1 0 4 11 6 - 0 6 0
0 7 - 2 8 6 0 4 9 - 0 0 1
2 1 - 4 0 1 6 6 5 9 - 0 1
1 6 - 0 0 1 7 9 9 2 - 0 0
1 3 - 1 5 S 1 4 0 - 1 7 6
1 4 - 1 4 8 8 2 6 - 2 4 0
1 3 - 1 4 8 1 2 0 - 0 8 2
1 6 - 1 4 0 2 4 2 0 - 0 5
1 6 - 0 0 1 7 8 8 2 - 0 0
QTY
4
4
4
4
4
A/R
A/R
1
1
1
1
2
1
4
4
4
4
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1
PART NUMBER DESCRIPTION
Pioneer™ Series LED Floodlight (Single)
Pioneer Series LED Floodlight (Single) PLUS
Pioneer eries LED Floodlight (Dual) S
Pioneer eries LED Floodlight (Dual) S PLUS
0 1 - 0 6 8 6 4 8 9 _ _ _
0 1 - 0 6 8 6 4 4 9 _ _ _
0 1 - 0 6 8 6 4 8 7 _ _ _
0 1 - 0 6 8 6 4 4 8 _ _ _
Pioneer Dimensions
8.18"
4.25" Pioneer (Single)
4.25"
14.05"
Pioneer (Dual)
2.80"
14
15
16
Pioneer Dual Shown
For Reference Only
CAUTION-Hot Surface!
Make sure to route all wires
away from the heat sink fins.
Mounting...
1. Secure the appropriate Pioneer™ mounting bracket (Item #11 or #12)
to the Pioneer assembly using Item #13 (apply a drop of LocTite® 242
to the threads). Insert floodlight brackets (Item #9) into the mounting
bracket as shown. Secure these brackets using the hardware provided
(#10).
2. Using the appropriate hardware (Items #1, #2 & #3), install the
Adjustable mounting brackets (Items #4 & #17) onto the floodlight
brackets.
3. Position the floodlight/mounting bracket assembly onto its proposed
mounting location. Make sure that the mounting brackets fit properly
onto the mounting surface.
4. When the best location has been determined, carefully mark the areas
where the mounting holes are to be drilled. Remove the assembly from
the mounting area.
5. Using an 11/32” drill bit, drill 4 mounting holes through the brow. The
floodlight can now be mounted onto the vehicle using the appropriate
hardware (Items #5, #6, #7 & #8). Insert the bolts into their holes in the
mounting bracket and install a rubber washer (Item #6) onto each bolt.
6. Install a 5/16 flat washer (#7) and a elastic stop nut (#8) onto each bolt.
Using a torque wrench, tighten each nut until a value of between 10-12
ft./lbs. has been achieved.
Wiring...
All customer supplied wires that connect to the positive terminal of
the battery must be sized to supply at least 125% of the maximum
operating current and FUSED at the battery to carry that load. DO
NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT!
Drill and de-burr a 0.670” dia. wire passage hole through the mounting
surface. Route the Pioneer cable through the cordgrip pigtail components
and the mounting surface as shown. Be sure all unions are joined
securely. Do not overtighten.
Refer to the Wiring Guide included with your Pioneer for wire
functions, fuse values and optional switch connections.
IMPORTANT! Before returning the vehicle to active service, visually
confirm the proper operation of this product, as well as all vehicle
components/equipment.