Whelen 90F000AR - Manual (Page 2)

Page 2
STYLE
1 - WARNING
2
3
4
5
6
- SCENE
- B / T / T
- STROBE
- BACK-UP
- SCENE / 24V
COLOR / LENS TYPE
R - RED
B
G
A
C
- BLUE
- GREEN
- AMBER
- CLEAR
CABLE:
0
1
- AMP no CABLE
- AMP with CABLE
2- DEUTSCH no CABLE
3- DEUTSCH with CABLE
PART NUMBER KEY:
STYLE BASIC P/N CABLE COLOR
0 1 - 0 6 8 3 6 9 4 _ _ _
20
16 31
21
18
1
2 3 4 5 6
8 9 10 11 12 13
IMPORTANT NOTE: Only use replacement
bulbs of the same specifications.
17
- AMBER ARROW
- GRADIENT SCENE T
Z
NOTE: Halogen cable shown for reference only and is not included.
28
25
19
B
15
C D
This list includes 900 Series Replacement Parts Exclusive
to Lightheads using the
Any lenses,
gaskets, wire harneses or mounting hardware for
this reflector are listed below.
Max Beam Reflector.
DIRECTIONAL MAX BEAM REFLECTOR W/ SEAL
C
BRAKE/TAIL/TURN LAMP #1157 3 4 - 0 0 2 1 5 6 2 - 0 0 1
1 3 3 - 0 0 4 2 8 2 9 - 0 0 LAMPHOLDER ASSY BAYONET WARNING- AMP / TWIST-IN
B
0 1 - 0 6 8 3 6 9 2 - ( ) 900 SERIES FINAL ASSY. / AMP
1 6 8 - 5 9 8 1 3 8 9 - 0 8 A
LAMPHOLDER ASSY BAYONET WARNING- DEUTSCH / TWIST-IN 3 3 - 0 0 4 2 8 2 9 - 0 1 D 1
1
1
900 SERIES FINAL ASSY. / DEUTSCH 0 1 - 0 6 8 3 6 9 2 - ( )
PART NUMBER DISCRIPTION QTY ITEM QTY
A
MAX-BEAM
REFLECTOR
5
*
Y
X
Q - KKKE RED
- SPLIT
- 13 SCENE
- 26 SCENE
- RED ARROW
º
º
CABLE
0
1
- AMP without CABLE
- AMP with CABLE
- DEUTSCH without CABLE
- DEUTSCH with CABLE
2
3
COLOR
PART NUMBER
CABLE REQ. 0 1 - 0 6 8 3 6 9 2 - _ _
COLOR
R
A
- RED
- AMBER - RED ARROW
- AMBER ARROW
Q
T
900 Series Lighthead / Replacement Parts
30 32
33
7
NOTE: Tie the ring
terminals to the
chassis ground.
(STROBE ONLY)
34 26 27
22
23
900 SERIES BACK-UP /
QTY QTY
27
26
25
900 SERIES STROBE /
PART NUMBER ITEM QTY DESCRIPTION
12
10
9
8
7
1
6
5
4
3
2
900 SERIES WARNING LIGHT /
15
QTY QTY
11
13
18
17
16
23
22
21
20
19
900 SERIES SCENE 12V / /
900 SERIES / BRAKE/TAIL/TURN
28
QTY
900 SERIES SCENE 24V / /
QTY
900 SERIES GRADIENT SCENE 12-24V / /
30
31
32
33
0 1 - 0 6 8 3 6 9 4 5 C _ _
0 1 - 0 6 8 3 6 9 4 4 _ _
0 1 - 0 6 8 3 6 9 4 3 _ _
0 1 - 0 6 8 3 6 9 4 2 _ _
0 1 - 0 6 8 3 6 9 4 1 _ _
0 1 - 0 6 8 3 6 9 4 6 _ _
0 1 - 0 6 8 3 6 9 4 _ Z _
3 4 - 0 0 4 1 9 8 7 - 0 3 ASSY, SNAP-IN LAMP (12V-27H) 1
A/R
A/R
1
4
A/R
1
1
A/R
REFLECTOR, 900 STROBE ASSY (WATERPROOF)
A/R A/R HARNESS, 2 WIRE 3 POS DEUTSCH 4 6 - 0 7 2 2 1 5 9 - 0 2
A/R HARNESS, 3 WIRE 3 POS DEUTSCH
4 6 - 0 7 2 2 1 5 9 - 0 1
0 2 - 0 3 8 3 6 7 8 - 0 1
A/R
0 2 - 0 3 8 3 6 7 8 - 0 0 A/R
1
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
4
3 8 - 0 4 8 1 6 9 0 - 0 0 1
6 8 - 5 9 8 3 5 4 0 - 0 2 1
0 1 - 0 4 4 0 6 2 4 - 1 5 A/R
1 5 - 0 8 1 4 1 6 - 2 4 0 4
A/R
A/R
A/R
A/R
6 8 - 1 1 8 3 5 4 2 - 1 0 A/R
1
3 4 - 0 0 4 1 9 8 7 - 0 0
3 4 - 0 0 4 1 9 8 7 - 0 7
4 6 - 0 7 2 2 8 7 9 - 0 0
HARNESS, 2 WIRE 3 POS PIN HSG
HARNESS, 3 WIRE 3 POS PIN HSG
4 6 - 0 7 2 2 8 7 9 - 0 1
6 8 - 1 1 8 3 5 4 2 - 2 0
6 8 - 1 1 8 3 5 4 2 - 3 0
6 8 - 1 1 8 3 5 4 2 - 4 0
6 8 - 1 1 8 3 5 4 2 - 5 0
6 8 - 1 1 8 3 5 4 2 E 5 0
0 2 - 0 3 6 1 4 5 7 - 2 6
0 2 - 0 3 6 1 4 5 7 - 1 3
6 8 - 1 1 8 1 7 4 5 L 1 P
6 8 - 1 1 8 1 7 4 5 L 5 P
3 4 - 0 0 6 2 3 8 9 - 0 0
0 2 - 0 3 6 3 4 0 7 - * *
A/R
A/R
A/R
4 4
A/R
A/R
A/R
A/R
A/R
1
1
1
1
A/R A/R
1
1
A/R
A/R
A/R A/R A/R A/R 0 1 - 0 4 4 2 1 9 9 - 1 5 CABLE ASSY. (DEUTSCH)
1 1 - 7 8 6 9 7 6 - 0 0 0 1 1 1 1 1 FLANGE GROMMET, 900 SERIES
4
A/R
A/R
A/R
1
1
A/R
A/R
A/R
1
1 3 4 - 0 0 4 1 9 8 7 - 0 2 ASSY, SNAP-IN LAMP (28V-35W)
4
A/R
A/R
1
1
A/R
A/R
1
A/R
ASSY, SNAP-IN LAMP (12V-50H) 3 4 - 0 0 4 1 9 8 7 - 0 1 A/R
1 6 8 - 1 9 8 3 8 9 2 - 3 0
A/R 4 6 - 0 7 2 3 6 8 2 - 0 0 HARNESS, 2 WIRE 2 POS DEUTSCH
REFLECTOR 900 STROBE METAL with SEAL / / /
#8 X 1 1/2" PHILLIPS PAN HEAD SMS
GASKET
CABLE ASSEMBLY
LENS RED /
LENS GREEN /
LENS CLEAR /
LENS BLUE /
LENS AMBER /
SNAP-IN LAMP 12V-35H /
SNAP-IN LAMP 12V-60W /
LENS KKKE-SPEC RED / /
REFLECTOR / 900 HALOGEN / / METAL with SEAL
LENS ASSEMBLY SCENELIGHT 26 /
LENS ASSEMBLY SCENELIGHT 13 /
ARROW LENS AMBER with PAINT LEFT HAND / /
ARROW LENS RED with PAINT LEFT HAND / /
DUAL FILAMENT LAMP 27W-12W /
LENS ASSY 900 SERIES HALOGEN SPLIT /
LENS GRADIENT SCENE CLEAR / /
34
Mounting:
1. Using the mounting diagram on the next page, mark
off the mounting holes and the “cut-out” area.
2. Using a 1/4ʺ drill bit, drill the mounting holes then
carefully cut and remove the area of the mounting
surface as shown. Do not remove the mounting
surface where the mounting holes are drilled.
3. Insert the supplied flange grommet into the mounting
holes.
4. Route the cable through the wiring hole to the power
supply. (For strobe, be sure that both ring terminals
are grounded to the vehicle chassis.) Plug the cable
into the power supply and test the operation of the
lighthead, then position the Lighthead components
onto the mounting surface and secure them to the
vehicle using the four #8 x 1½” sheet metal screws.
NOTE: When mounting a “gradient” scenelight
lens, the word “TOP” imprinted on the lens must
be located on top of the lens when mounted.
WARNING! The strobe light power supply is a high
voltage device. Do not remove strobe tubes or
dismantle strobe lightheads in system while in
operation. Wait 10 minutes after turning off power
before working or troubleshooting.
WARNING! All customer supplied wires that connect
to the positive terminal of the battery must be sized to
supply at least 125% of the maximum operating
current and FUSED at the battery to carry that load.
DO NOT USE CIRCUIT BREAKERS WITH THIS
PRODUCT!