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Installation – Whelen 81EC20AR User Manual

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Page 2

5.

Route the cable assembly through the wiring hole towards the
strobe power supply. Be sure that both ring terminals are
grounded to the vehicle chassis ground.

6.

Plug the 810 into the cable and plug the cable into the strobe
power supply. Test operation of the 810 before securing it to
the vehicle.

7.

Install the round hole grommets into the mounting holes.
Position the lens onto the reflector. Place this assembly onto
the mounting surface and secure using the supplied mounting
screws.

WARNING! To insure proper mounting of this product, special
round hole screw grommets have been included with your
mounting hardware. Do not install this product without these
grommets! Over-tightening the mounting screws may cause
permanent damage to the reflector and/or lens!

Installation:

1.

Position the 810 lighthead in its mounting location. Make sure
that the 810 will not interfere with any existing equipment.
Also be aware of any and all items on the opposite side of the
mounting surface to prevent any possible damage to existing
components.

2.

Position the supplied mounting template on the mounting
location and temporarily secure it to the surface. Be sure the
template is FLAT against the surface.

NOTE: Before proceeding, place the reflector against the
template and confirm that the mounting holes on the template
line up with the actual mounting holes on the reflector.
NOTE: Be sure the drainage provisions for both the reflector
and gasket are on the bottom. Each gasket is labeled.

3.

Using a .250” drill bit, drill the mounting holes as shown on the
template.

4.

Using a .375” drill bit, drill a wire passage hole where
indicated on the template.

Lens, Amber

Blue

Clear

Green

Red

Split

68-1183055-10

68-1183055-20

68-1183055-30

68-1183055-40

68-1183055-50

02-0362806-**

Mounting Screw

(#8 x 1.5“ PPHSMS)

Reflector

02-0361921-00

Ring Terminals

(to chassis ground)

1 Anode (Red)

2 Cathode (Black)

3 Trigger (White)

Mounting Gasket

P/N 38-0483047-00

Round Hole

Screw Grommets

P/N 21-1708080603

Cable (AMP - 15’)

P/N 01-0440624-15