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Installation – Whelen 60F000AR User Manual

Page 2

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Page 2

CABLE & CONNECT.

LENS TYPE & COLOR

0 1 - 0 6 8 3 7 4 1 - _ _

Color

RED

BLACK

WHITE

Function

+12VDC

N/A

Ground

Ground

2-WIRE

3-WIRE

ITEM

PART NUMBER

DESCRIPTION

600 SERIES BRAKE/TAIL/TURN

REFLECTOR, 600 B/T/T INSERT

SOCKET ASS'Y, AMP®
SOCKET ASS'Y, Deutsch®

3-POS. PIN HOUSING

3-POS. SOCKET CONN.(Deutsch)

3-POS. SOCKET WEDGE (Deutsch)

LAMP, BRAKE/TAIL/TURN, #1157

LENS, 600 HAL. (AMBER) w/LIP
LENS, 600 HAL. (RED) w/LIP
LENS, 600 ARROW (AMBER) w/LIP
LENS, 600 ARROW (RED) w/LIP

SCREW, #6 X 1 3/4" PPHSMS

GASKET, 600 SERIES w/o FLANGE

KIT, CABLE ASS'Y, AMP

KIT, CABLE ASS'Y, WATERPROOF

SCREW GROMMET FLANGE

0 1 - 0 6 8 3 7 4 1 - _ _

6 8 - 5 9 8 3 7 3 9 - 0 4

3 3 - 0 5 1 7 11 6 - 0 1
3 3 - 0 5 1 7 11 6 - 0 2

3 9 - 0 4 0 3 0 1 3 - 0 4

3 9 - 1 H 0 3 0 2 4 - 3 5

3 9 - 1 H 1 6 4 2 4 - 3 S

3 4 - 0 0 2 1 5 6 2 - 0 0

6 8 - 11 8 3 5 8 1 - 1 0
6 8 - 11 8 3 5 8 1 - 5 0
6 8 - 11 8 3 4 9 0 - 1 0
6 8 - 11 8 3 4 9 0 - 5 0

1 5 - 0 6 1 4 1 6 - 2 8 0

3 8 0 4 6 4 2 5 3 - 0 0

0 1 - 0 4 4 0 6 2 4 - 1 5

0 1 - 0 4 4 2 1 9 9 - 1 5

11 - 7 6 D 2 5 8 - 0 0 0

QTY

4

1

1

A/R
A/R

A/R

A/R

A/R

A/R

A/R

A/R
A/R
A/R
A/R

1

2
3

11

12
13
14
15
16

4
5
6
7
8
9

10

1

1

*

2

1

600 SERIES

BRAKE/TAIL/TURN

3

4

6

7

11

13

14

15

15

16

9

8

5

CABLE & CONNECTOR

0 =

1 =

2 =

3 =

W/O CABLE - AMP CONNECTOR

W/CABLE - AMP CONNECTOR

W/O CABLE - DEUTSCH CONNECTOR

W/CABLE - DEUTSCH CONNECTOR

LENS TYPE & COLOR

A =

R =

Q =

T =

AMBER - OPTIC

RED - OPTIC

RED - ARROW

AMBER - ARROW

Function

+12VDC (Tail)

+12VDC (Turn/Brake)

10

12

Installation:

1.

Examine the various mounting styles shown. Secure the housing to the mounting surface as shown in
the illustration matching your application. IMPORTANT NOTE: PLAST3 and PLAST4 housings with
lightheads that use bayonet-style lamp sockets
will require wire access holes (1” dia.) to be drilled into the mounting surface. Locate these
holes directly behind the lamp socket. Deburr and install appropriately sized grommets into these holes.

2.

Flush mounting requires the use of the template shown below to prepare the mounting surface for installation. Use the dimensions on page 5 for
“Cast” and “PLAST” mounting. Minimum mounting depth is 2”.

3.

Extend the cable from the power source to the selected mounting location.

WARNING! All customer supplied wires that connect to the positive terminal of the battery must be sized to supply at least 125% of the
maximum operating current and FUSED at the battery to carry the load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT!

4.

Connect the wires to your power source. Test for proper operation of the lighthead prior to use.

IMPORTANT! Before returning this vehicle to active service, visually confirm the proper operation of this product, as well as all vehicle
components/equipment.

Important

Note:

This

mounting

diagram

is

not

to

scale.

Check

all

measurements

before

drilling.

1.885

3.770

.250" (1/4")

MOUNTING

HOLE

.250" (1/4")

MOUNTING

HOLE

2.875

5.750

1.625

2.545

2.850

5.090

3.250

Cut-Out

and

Remove this Area

Cut-Out

and

Remove this Area

Cut-Out

and

Remove this Area

.250" (1/4")

MOUNTING

HOLE

.250" (1/4")

MOUNTING

HOLE

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