Installation, Model 400 lighthead mounting dimensions, Page 2 – Whelen 40AA5SCR User Manual

Page 2: Wiring

Page 2

2.375"

2.75"

Pilot Hole for #6

(Qty. 4)

Sheet Metal Screw

CUT-OUT

AND REMOVE

THIS AREA

CUT-OUT

AND REMOVE

THIS AREA

CUT-OUT

AND REMOVE

THIS AREA

4.60”

4.20”

.79"

1.58"

1.685"

3.37"

2.30”

1.375"

2.10”

1.187"

Model 400 Lighthead

Mounting Dimensions

BLACK

(Lower LED)

(-) Ground

LED COLOR

(Upper LED)

+12 Volts

Lighthead / Rear View

LED COLOR

(Lower LED)

+12 Volts

BLACK

(

LED)

Upper

(-) Ground

BLACK

NEGATIVE / Ground:

POSITIVE / +12 VDC: Wire color is whatever the color

of the LED is when the lighthead is switched on.

(AMBER, BLUE, WHITE, GREEN or RED)

WIRING:

CONNECTOR

BASIC P/N

LED COLOR 1 LED COLOR 2

0 1 - 0 6 6 3 7 8 3 _ _ _

CONNECTOR:
2 =

2 POS AMP

4 2 POS DEUTSCH

LED COLOR 1 or 2:
1 = AMBER
2 = BLUE
3 = WHITE

4 = GREEN
5 = RED

PART NUMBER KEY:

IMPORT

ANT

1¼

”Minimum

Required

ounting

Depth

ITEM

PART NUMBER

DESCRIPTION

QTY QTY

2
3

12
13
14
15
16
17
18
19
20
21
22
23

4
5
6
7
8
9

SUB ASSY 400 LED SPLIT GRN/GRN/AMP

SUB ASSY 400 LED SPLIT WHT/RED/AMP

SUB ASSY 400 LED SPLIT BLU/RED/AMP

SUB ASSY 400 LED SPLIT BLU/WHT/AMP

SUB ASSY 400 LED SPLIT AMB/RED/AMP

SUB ASSY 400 LED SPLIT AMB/WHT/AMP

SUB ASSY 400 LED SPLIT AMB/BLU/AMP

SUB ASSY 400 LED SPLIT WHT/WHT/AMP

SUB ASSY 400 LED SPLIT RED/RED/AMP

SUB ASSY 400 LED SPLIT BLU/BLU/AMP

SUB ASSY 400 LED SPLIT AMB/AMB/AMP

LENS CLEAR NON OPTIC W/ SEAL

SCREW #6 X 1-1/2" PPHSMS

SUB ASSY 400 LED SPLIT AMB-AMB DEUTSCH

SUB ASSY 400 LED SPLIT BLU-BLU DEUTSCH

LIGHTHEAD 400 Linear-LED® / AMP
LIGHTHEAD 400

DEUTSCH

Linear-LED®

A/R

A/R
A/R

A/R

A/R
A/R

A/R

0 1 - 0 2 8 6 3 6 1 2 5 5

0 1 - 0 2 8 6 3 6 1 2 3 3

0 1 - 0 2 8 6 3 6 1 2 2 2

0 1 - 0 2 8 6 3 6 1 2 11

6 8 - 3 1 8 3 7 2 5 - 3 S

1 5 - 0 6 1 4 1 6 - 2 4 0

0 1 - 0 2 8 6 3 6 1 2 4 4

0 1 - 0 2 8 6 3 6 1 4 2 2

0 1 - 0 2 8 6 3 6 1 2 3 5

0 1 - 0 2 8 6 3 6 1 2 2 5

0 1 - 0 2 8 6 3 6 1 2 2 3

0 1 - 0 2 8 6 3 6 1 2 1 5

0 1 - 0 2 8 6 3 6 1 2 1 3

0 1 - 0 2 8 6 3 6 1 2 1 2

0 1 - 0 2 8 6 3 6 1 4 11

GASKET SURFACE MOUNTING

SUB ASSY / 400 LED SPLIT WHT-RED / DEUTSH

SUB ASSY 400 LED SPLIT BLU-RED DEUTSCH

SUB ASSY 400 LED SPLIT BLU-WHT DEUTSCH

SUB ASSY 400 LED SPLIT AMB-WHT DEUTSCH

SUB ASSY 400 LED SPLIT AMB-BLU DEUTSCH

SUB ASSY 400 LED SPLIT RED-RED DEUTSCH

SUB ASSY 400 LED SPLIT WHT-WHT DEUTSCH

SUB ASSY 400 LED SPLIT AMB-RED DEUTSCH

A/R

A/R
A/R

A/R
A/R
A/R

0 1 - 0 2 8 6 3 6 1 4 2 5
0 1 - 0 2 8 6 3 6 1 4 3 5

0 1 - 0 2 8 6 3 6 1 4 2 3

0 1 - 0 2 8 6 3 6 1 4 1 5

0 1 - 0 2 8 6 3 6 1 4 1 3

0 1 - 0 2 8 6 3 6 1 4 1 2

0 1 - 0 2 8 6 3 6 1 4 3 3
0 1 - 0 2 8 6 3 6 1 4 5 5

3 8 - 0 4 6 3 9 2 4 - 0 0

0 1 - 0 6 6 3 7 8 3 2 _ _
0 1 - 0 6 6 3 7 8 3 4 _ _

1.98"

.83"

IMPORTANT

NOTICE! This product has been

designed for improved visibility. Prior to installing
this product on any vehicle, check your state
motor vehicle codes to confirm that this product
complies with all state statutes.

WARNING! The LED must be connected to an
electronic flasher. Allowing the LED to steady
burn will damage the lighthead and void the
warranty.

WARNING! All customer supplied wires that
connect to the positive terminal of the battery
must be sized to supply at least 125% of the
maximum operating current and FUSED at the
battery to carry that load. DO NOT USE CIRCUIT
BREAKERS WITH THIS PRODUCT!

Installation:

Position the lighthead in its approximate mounting
location to make sure that the lighthead will not interfere
with any existing equipment. Also be aware of any and
all items on the opposite side of the mounting surface to
prevent any possible damage to existing components. A
1¼” minimum mounting depth is required.

Remove the lighthead. Measure and mark the mounting
holes off onto the mounting surface and cut-out as
shown.

Using an appropriately sized drill bit for a #6 sheet metal
screw, drill the 4 pilot holes.

Cut out and remove the area indicated in the mounting
dimensions.

Route the wires to power (cables are customer
supplied).

Plug the lighthead in and test the operation before
securing it to the vehicle.

Secure the assembly onto the mounting surface with
the supplied sheet metal screws.