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Battery, Fig. 4, Fig. 3 – Whelen S360DAP User Manual

Page 4: S360d disassembly procedure

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Page 4

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BATTERY

S360D Disassembly Procedure:

1.

Remove the clamp ring screw and the clamp ring (Fig. 7).

2.

Carefully remove the optic dome, the inner optic lens and
upper reflector.

3.

Lift off the strobe tube assembly, unplug it and put it
aside.

4.

Remove the 3 screws holding the circuit board to the
base casting, and lift the circuit board off.

IMPORTANT: Always be sure to tape or remove any unused
wires.

S360D Assembly Procedure:

1.

Feed the wires out through the wire slot in the strobe
power supply assembly and attach the power supply
assembly to the aluminum base using the 3 power supply
screws and lockwashers.

IMPORTANT: Be sure the alignment tab in the aluminum base
lines up with the wire slot in the strobe power assembly (Fig. 3).

2.

Connect the wires and place the strobe bulb assembly on
top of the base (be careful to line the wide notch in the
strobe bulb assembly up with the wire slot in the strobe
power supply assembly as shown in Figure 3).

3.

Place the inner optic lens on top of the strobe and the upper
reflector on top of the optic lens.

4.

Attach the optic dome to the base with the clamp ring and
screw.

Note: Be sure to position the clamp ring with the

screw facing the rear of the vehicle.

BLACK WIRE, NEGATIVE (-)

RED WIRE, POSITIVE (+)

ON/OFF SWITCH

FUSE

WIRES TO POWER SOURCE

WIRES TO STROBE
LIGHT HEAD ASSEMBLY

DOUBLE POLE, DOUBLE THROW

CENTER OFF SWITCH (REAR VIEW)

BLACK WIRE, NEGATIVE (-)

RED WIRE, POSITIVE (+)

RED WIRE, POSITIVE (+)

BLACK WIRE, NEGATIVE (-)

VIOLET WIRE, NEGATIVE (-) HI/LOW

WIRES TO POWER SOURCE

WIRES TO STROBE
LIGHT HEAD ASSEMBLY

FUSE

GRAY WIRE, POSITIVE (+) CRUISE LIGHT, 12 OR 24 VDC

DOUBLE POLE, DOUBLE THROW

CENTER OFF SWITCH (REAR VIEW)

BLACK WIRE, NEG. (-)

RED WIRE, POS. (+)

RED WIRE, POSITIVE (+)

BLACK WIRE, NEGATIVE (-)

VIOLET WIRE, NEGATIVE (-) HI/LOW

WIRES TO POWER SOURCE

WIRES TO STROBE
LIGHT HEAD ASSEMBLY

FUSE

GRAY WIRE, POSITIVE (+) CRUISE LIGHT, 12 OR 24 VDC

1 AMP FUSE

+

+

BLACK WIRE, NEGATIVE (-)

RED WIRE, POSITIVE (+)

RED WIRE, POSITIVE (+)

BLACK WIRE, NEGATIVE (-)

VIOLET WIRE, NEGATIVE (-) HI/LOW

WIRES TO POWER SOURCE

WIRES TO STROBE
LIGHT HEAD ASSEMBLY

FUSE

DOUBLE POLE, DOUBLE THROW

CENTER OFF SWITCH (REAR VIEW)

+

+

Fig. 4

WHELE

N ENG . 8 1642

82773

Fig. 3

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