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3 wiring the inverter – general requirements, 4 dc wiring, 0 installation – Magnum Energy CSW1012 User Manual

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© 2013 Magnum Energy, Inc.

2.0 Installation

2.3

Wiring the Inverter – General Requirements

This section describes the requirements and recommendations for wiring the

CSW1012 inverter. Before wiring the inverter, carefully read all instructions.

WARNING: Wiring should meet all local codes/standards and be

performed by qualifi ed personnel (i.e., licensed electrician).

2.3.1 Wiring

Requirements

All conductors that are at risk for physical damage must be protected

by tape or placed in a raceway.

Always check for existing electrical, plumbing, or other areas of

potential damage prior to making cuts in structural surfaces or walls.

Where DC wiring must cross AC or vice-versa, try to make the wires at

the crossing point perpendicular (90 degrees) to one another.

DC overcurrent protection must be provided as part of the installation.

Use only copper wires with a minimum temperature rating of 75°C.

2.3.2 Torque

Requirements

Torque all DC cable connections from 79 to 96 lbf-in (8.9 to 10.9 N-m).

2.4 DC

Wiring

This section describes the inverter’s required DC wire sizes, the recommended

disconnect/overcurrent protection, and how to make the DC connections to

the inverter and the battery bank.

WARNING: Even though DC voltage is “low voltage”, signifi cant

hazards may be present, particularly from short circuits of the bat-

tery system.
CAUTION: The inverter is NOT reverse polarity protected—which

means that if the negative and positive battery voltage is connected

backwards to the inverter, the inverter will likely be damaged. You

should verify the correct voltage polarity using a voltmeter BEFORE

connecting the DC wires.
CAUTION: Before wiring the DC cables, review the safety informa-

tion at the beginning of this manual and the information below to

ensure a safe and long-lived system.
CAUTION: DO NOT connect the battery cables to the inverter until

all wiring is complete and the correct DC voltage and polarity have

been verifi ed.

Refer to Figure 2-4 when connecting the DC wires to the battery, and to

Figure 2-5 when connecting to the inverter. Also, consider the following

requirements to ensure maximum performance:

The DC positive and negative cables connected to the inverter from the

battery bank should be tied together with wire ties/straps or electrical

tape approximately every 6 inches (15.3 cm). This helps improve the

surge capability and reduces the effects of inductance, which improves

the inverter waveform and reduces the wear of the inverter’s fi lter

capacitors. Keeping the battery cables close together also reduces the

chance of radio frequency interference.