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Maintenance, Periodic maintenance chart – Polaris 2016 ATV Sportsman 850 User Manual

Page 96

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94

MAINTENANCE

Periodic Maintenance Chart

Ź Perform these procedures more often for vehicles subjected to severe use.
D Have an authorized POLARIS dealer or other qualified person perform these services.

Item

Maintenance Interval

(whichever comes first)

Remarks

Hours

Calendar

Miles

(Km)

Ź Air filter,

main element

-

Weekly

-

Inspect; replace as needed

Ź

D

Brake pad wear

10 H

Monthly

100 (160)

Inspect periodically

Battery

20 H

Monthly

200 (320)

Check terminals; clean; test

Fuel System

20 H

Monthly

-

Inspect; cycle key to
pressurize fuel pump; check
lines and fittings for leaks and
abrasion

Ź Engine oil change

25 H

1 M

-

Break-in oil and filter change
(see page 56)

Ź Demand drive fluid

(extreme use)

25 H

1 M

250 (400)

Change fluid every 25 hours
if ADC is subjected to
extreme use. See page 102.

Ź Demand drive fluid

25 H

1 M

250 (400)

Break-in oil level check

Ź Rear gearcase oil

25 H

1 M

250 (400)

Break-in oil level check

Ź Transmission oil

25 H

1 M

250 (400)

Break-in oil level check

Ź General lubrication

50 H

3 M

500 (800)

Lubricate all fittings, pivots,
cables, etc.

Shift linkage

50 H

6 M

500 (800)

Inspect, lubricate

D Steering

50 H

6 M

500 (800)

Lubricate

Ź Front suspension

50 H

6 M

500 (800)

Lubricate

Ź Rear suspension

50 H

6 M

500 (800)

Lubricate

D Throttle Cable/

Throttle Release
Switch

50 H

6 M

500 (800)

Inspect; adjust; lubricate;
replace if necessary

Throttle Body
Intake Duct

50 H

6 M

500 (800)

Inspect duct for proper
sealing/air leaks

Drive belt

50 H

6 M

500 (800)

Inspect; adjust; replace as
needed

Cooling system

50 H

6 M

1000 (1600) Inspect coolant strength

seasonally; pressure test
system yearly

Ź Radiator

50 H

6 M

1000 (1600) Inspect; clean external

surfaces

Ź Cooling hoses

50 H

6 M

1000 (1600) Inspect for leaks

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