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Maintenance and lubrication, Lubrication recommendations – Polaris 2002 ATV Sportsman 6X6 User Manual

Page 84

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MAINTENANCE AND LUBRICATION

Lubrication Recommendations

Front Gearcase Lubrication
The front gearcase fill plug (3) is

located as shown.
The front gearcase lubricant level

should be checked every six

months or 1000 miles (1600 km),

whichever comes first. Front

gearcase oil should be changed

annually. With the 6X6 on a level

surface, remove fill plug and

check the lubricant level.

Lubricant should be kept at the

bottom of fill plug thread. The

correct gearcase lubricant to use is

GL5 80-90 Weight Gear Lube.

Gearcase Oil Changing Procedure
1. Remove fill plug.
2. Remove gearcase drain plug located on the bottom right hand side and

drain the oil.

3. Clean and reinstall the drain plug and tighten securely (14 ft. lbs/1.93

kgm).

4. Add GL 80-90 Weight Gear Lube to the bottom thread on the fill hole.
5. Reinstall filler plug.
6. Check for leaks.

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