Polaris 2002 ATV Sportsman 6X6 - Manual (Page 116)

113
MAINTENANCE AND LUBRICATION
Lights - Adjustment - Replacement
Headlight Housing Replacement
1. Remove Phillips screws from bottom of headlight pod at each front
corner. NOTE: To aid in accessing these screws, it may be helpful
to turn handlebars to left or right and use a short, stubby screwdriver.
Removal of the front rack and cover may also allow easier access.
2. Remove three Phillips screws at
back of headlight pod.
3. Lift pod cover up. Disconnect
speedometer harnesses from
speedometer. Unplug indicator
light harness and remove pod cov-
er.
4. Unplug headlamp from wiring har-
ness.
5. Remove O-Ring from headlight
pivot pins.
6. Pull headlight housing up to re-
lease from locking tabs.
7. Lift adjusting knob up to remove
from locking tabs.
8. Carefully pull assembly up and out
of pod.
9. Reverse steps to install new hous-
ing and reassemble pod.
10.Adjust headlight aim by turning
adjusting knob.
O-Ring
5 1/8″
(13 cm)
Distance from headlamp parting
line to end of adjustment knob stop
is 5 1/8″ (13 cm).