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Troubleshooting – Polaris 2002 ATV Sportsman 6X6 User Manual

Page 124

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121

TROUBLESHOOTING

Clutch Drive Belt & Cover Related Issues: Diagnosis

Possible Causes

Solutions/What to do

Loading the 6x6 into a pick-

up or tall trailer when in high

range.

Shift transmission to low range during

loading of the 6x6 to prevent belt burn-

ing.

Starting out going up a

steep incline.

When starting out on an incline, use

low range, or dismount the 6x6 after

first applying the park brake and per-

form the “K” turn as described on page

67 of this manual.

Driving at low RPM or low

ground speed (at approxi-

mately 3--7 MPH).

Drive at higher speed or use Low

Range. The use of Low Range is high-

ly recommended for cooler PVT oper-

ating temperatures and longer compo-

nent life.

Insufficient warm--up of

6x6s exposed to low ambi-

ent temperatures.

Warm engine at least 5 min., then with

transmission in neutral, advance

throttle to approx. 1/8 throttle in short

bursts, 5 to 7 times. The belt will be-

come more flexible and prevent belt

burning.

Slow and easy clutch en-

gagement.

Fast, effective use of the throttle for

efficient engagement.

Towing/Pushing at low

RPM/low ground speed.

Use Low Range only.

Plowing snow, dirt, etc./util-

ity use.

Use Low Range only.