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Thermal curves (vertical), Thermal consideration, Thermal testing setup – Delta Electronics Delphi 6A Series User Manual

Page 9: Thermal derating, Figure 25: wind tunnel test setup

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DS_NE12S06A_06302008

9

THERMAL CURVES (VERTICAL)

Figure 26:

Temperature measurement location* The allowed

maximum hot spot temperature is defined at 113

NE12S0A0V06(standard) Output Current vs. Ambient Temperature and Air Velocity

@Vin=12V Vout=0.9V (Either Orientation)

0

1

2

3

4

5

6

25

30

35

40

45

50

55

60

65

70

75

80

85

Natural

Convection

200LFM

Output Current (A)

Ambient Temperature (℃)

300LFM

400LFM

100LFM

Figure 27:

Output current vs. ambient temperature and air

velocity @Vin=12V, Vout=0.9V (Either Orientation)

NE12S0A0V06(standard) Output Current vs. Ambient Temperature and Air Velocity

@Vin=12V Vout=2.5V (Either Orientation)

0

1

2

3

4

5

6

25

30

35

40

45

50

55

60

65

70

75

80

85

Natural

Convection

300LFM

Output Current (A)

Ambient Temperature (℃)

400LFM

500LFM

100LFM

200LFM

Figure 28:

Output current vs. ambient temperature and air

velocity @Vin=12V, Vout=2.5V (Either Orientation)




THERMAL CONSIDERATION


Thermal management is an important part of the system
design. To ensure proper, reliable operation, sufficient
cooling of the power module is needed over the entire
temperature range of the module. Convection cooling is
usually the dominant mode of heat transfer.

Hence, the choice of equipment to characterize the
thermal performance of the power module is a wind
tunnel.


Thermal Testing Setup

Delta’s DC/DC power modules are characterized in
heated vertical wind tunnels that simulate the thermal
environments encountered in most electronics
equipment. This type of equipment commonly uses
vertically mounted circuit cards in cabinet racks in which
the power modules are mounted.

The following figure shows the wind tunnel
characterization setup. The power module is mounted
on a test PWB and is vertically positioned within the
wind tunnel. The space between the neighboring PWB
and the top of the power module is constantly kept at
6.35mm (0.25’’).

Thermal Derating

Heat can be removed by increasing airflow over the
module. To enhance system reliability, the power
module should always be operated below the maximum
operating temperature. If the temperature exceeds the
maximum module temperature, reliability of the unit may
be affected.

MODULE

AIR FLOW

11 (0.43”)

50.8 (2.0”)

FACING PWB

PWB

AIR VELOCITY

AND AMBIENT

TEMPERATURE

MEASURED BELOW

THE MODULE

22 (0.87”)

Note: Wind tunnel test setup figure dimensions are in

millimeters and (Inches)

Figure 25:

Wind tunnel test setup