Mathey Dearman Band Machine - Manual (Page 2)

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Table of Contents
Section Description Page
1.0 Safety 3
1.1 General Safety 3
1.2 Band Crawler Safety 3
2.0 General 4
Figure 1 Clearance around Pipe 4
3.0 Accessories 5
Table 1 Band Crawler and Accessories 6
Table 2 Band Selection Chart 7
4.0 Operation 7
4.1 Manual Band Crawler (description) 7
4.2 Motorized Band Crawler (description) 7
5.0 Set-up and Operation 8
5.1 Installation of Stainless Steel Band on Pipe 8
Figure 2 Stainless Steel Band Drawing 8
Table 3 Stainless Steel Band Parts List 8
Figure 3 Closing of Band Latch 9
5.2 Installation of the Manual Band Crawler on the Band 10
Figure 4 Relationship of Band Crawler Wheel to Stainless Steel Band 10
5.3 Installation of the Motorized Band Crawler on the Stainless Steel Band 10
Motor Control Box Nomenclature 11
Figure 5 Torch Tip Selection 11
5.4 Installation of the Torch in the Band Crawler 12
5.5 The Manual Band Crawler Cutting Process 12
5.6 Turning off the Torch off and dismounting the Manual Band Crawler 12
5.7 The Motorized Band Crawler Cutting Process 12
5.8 Turning off the Torch and dismounting the Motorized Band Crawler 13
Figure 6 Band Crawler Parts Breakdown 14
Table 4 Band Crawler Parts Breakdown 15
Figure 7 Band Crawler Motorizing Kit Parts Breakdown 16
Table 5 Band Crawler Motorizing Kit Parts Breakdown 17
Table 6 Suggest 1 Years Spare Parts for the Band Crawler 17
6.0 Maintenance 18
6.1 Band Crawler Maintenance 18
6.2 Installing and Replacing Flexible Drive Cable Assembly 18
6.3 Wheel Spring Tension Adjustment 18
6.4 Removing and Replacing the Drive Wheel Assembly 19
6.5 Removing and Replacing the Worm Gear Assembly Shaft 19
6.6 Installation of the Motorizing Kit 21
6.7 Replacing the Motorized Band Crawler Motor Shaft 21
6.8 Storage 23
6.9 Band Maintenance 23
7.0 Limitations 23
8.0 Machine Safety 23
Figure 12 Motor Control Box Schematic 24
9.0 Use Condition 25
9.1 Condition of Use 25
9.2 Use of Band and Band Crawler not allowed by Manufacturer 25
10.0 Disposal of the Band and Band Crawler 25
10.1 General Information 25
10.2 Composition of Major Components 25
Table 7 Trouble Shooting 26
11.0 Warranty 28