Kemppi Promig 200 - Manual (Page 2)

2 – PROMIG 200, PROMIG 300 / 0537 © KEMPPI OY
CONTENTS
1. INTRODUCTION .............................................................................................................3
1.1. To the reader .....................................................................................................................3
1.2. Product introduction ..........................................................................................................3
1.2.1. Main functions ................................................................................................................. 3
1.2.2. Operation control and connectors ................................................................................... 4
1.2.3. Accessories and cables .................................................................................................. 5
1.2.4. Sub-feeder equipment ..................................................................................................... 6
1.2.5. Parts of fire feed mechanism .......................................................................................... 7
1.3. Operation safety ................................................................................................................8
2. INSTALLATION ...............................................................................................................9
2.1. Assembly of MIG system
2.1.1. Installation of power source ............................................................................................ 9
2.1.2. Mounting of PRO power source to transport unit ............................................................ 9
2.1.3. Connecting cables ........................................................................................................... 9
2.1.4. Max. wire speed (Promig 300) ........................................................................................ 9
2.1.5. Mounting of Promig 200, 300 to boom .......................................................................... 10
2.2. Installation of MIG system ...............................................................................................10
2.2.1. Accessories corresponding to wire diameter ................................................................ 10
2.2.2. Mounting of MIG welding gun ....................................................................................... 11
2.2.3. Mounting and locking of fire reel ................................................................................... 11
2.2.4. Automatic wire feed to gun ............................................................................................ 11
2.2.5. Adjustment of pressure ................................................................................................. 12
2.2.6. Adjustment of tightness of reel brake ............................................................................ 12
2.2.7. Burn back time .............................................................................................................. 12
2.2.8. Ground cable ................................................................................................................. 13
2.2.9. Shielding gas ................................................................................................................. 13
2.2.10. Installing gas bottle ....................................................................................................... 13
2.2.11. Main switch I/O of PRO power source .......................................................................... 14
2.2.12. Operation of cooling unit (PROCOOL 10, PROCOOL 30) ........................................... 14
3. OPERATIONAL FUNCTIONS .......................................................................................15
3.1. Main switch S14 .............................................................................................................15
3.2. Welding method selecting switch S15 .............................................................................15
3.3. Control mode selecting switch S16 ................................................................................15
3.4. Local controls ..................................................................................................................16
3.5. Regulation for shielding gas flow ....................................................................................16
3.6. Signal lamp H12 indicating missing of shielding gas ......................................................16
3.7. Signal lamp H11 for errors ..............................................................................................16
3.8. Wire inch switch S11 .......................................................................................................17
3.9. Gas purge switch S13 .....................................................................................................17
3.10. Selection of MIG gun’s cooling mode S12 ......................................................................17
4. OPERATIONS OF REMOTE CONTROL UNITS IN PROMIG 200 AND
300 WIRE FEED UNITS ................................................................................................18
5. SERVICE, OPERATION DISTURBANCES .................................................................18
6. ORDERING NUMBERS ................................................................................................19
7. TECHNICAL DATA ........................................................................................................20
8. DISPOSAL OF THE MACHINE .....................................................................................21
9. TERMS OF GUARANTEE .............................................................................................21