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Insinger Ensign 40-2 User Manual

Page 14

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PART 3 MAINTENANCE AND REPAIR PROCEDURES

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12

Immersion Heater Replacement
1. The immersion heater MUST be completely

submerged at all times. If this is not the case

contact a qualified service technician. The heated

surface should never be in contact with sludge.

See dwg. SK-4703.

2. Remove the housing covering the wiring

terminations. Disconnect the immersion heater

wires.

3. Remove the immersion heater by loosening and

removing the large hex nut.

4. Install in reverse of removal.

Tank Heat Temperature Adjustment
1. A temperature control board is provided in

the control panel for easy adjustment of tank

temperature. Though tank temperature is adjusted

during the machines factory test it is sometimes

necessary to re-adjust the temperature at start-up.

2. Locate the temperature control board. Use the

control panel layout drawing located in Section 4,

Electrical Schematic and Replacement Parts.

3. Adjust the tank temperature to the desired

temperature by turning the potentiometer located

on the temperature control board. An arrow on the

potentiometer indicates increase.

4. If the temperature does not change refer to

Troubleshooting Tank Temperatures in the next

section.

Troubleshooting Tank Temperatures
Electric Heat
1. If temperature does not change check the

temperature control board (P/N DE9-251) proper

operation. If the temperature control board is faulty,

replace.

2. Verify tank heat contactor is working correctly. If

not, replace.

3. Verify all immersion heaters are working properly

and not limed. If not, replace.

NOTE:

Use plumbers putty as gasketing around

the immersion heater to minimize leaks.

Ensign_40-2_TM2009

Steam Heat
1. If temperature does not change check the tempera-

ture control board (P/N DE9-251) proper operation.

If the temperature control board is faulty, replace.

2. Verify steam pressure per machine specifications.
3. Verify steam trap is not clogged. If so, replace.